Separate rear end center assembly with crossmember, spare wheel recess and longitudinal member connection element - AR64.20-P-1200-06R

Fig 1: Identifying Weld Spot Miller (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Welding Bead Trap (230 589 01 98 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Protective Mat (230 589 00 98 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Puller (230 589 01 27 00)

Courtesy of MERCEDES-BENZ USA

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

1. Separate deformed detachable body components in area (cutting line) with body saw.
2. Expose spot welds (areas A, B and C).
3. Cut spot welds out with spot weld cutter (areas A, B and C).
4. Remove right taillamp reinforcement.
   Fig 5: Identifying Welding Spots Areas

   Courtesy of MERCEDES-BENZ USA
   Fig 6: Identifying Welding Spots Areas

   Courtesy of MERCEDES-BENZ USA
5. Expose spot welds (areas D, E, F, G, H and J).
6. Cut spot welds out with spot weld cutter (areas D, E, F, G, H and J).
7. Remove deformed rear section
   Fig 7: Identifying Welding Spots Areas

   Courtesy of MERCEDES-BENZ USA
8. Remove rear fender front section.
9. Separate rear outer B-pillar with body saw (dotted line).
10. Expose spot welds (areas K, L, M, N, O and P).
11. Cut spot welds out with spot weld cutter (areas K, L, M, N, O and P).
12. Remove remaining flange.
13. Grind connection surfaces down to bare metal in shaded areas.

    Grind spot welding flange down to bare metal on both sides.

14. Coat insides of rivet and spot welding flange with zinc dust paint.
15. Drill rivet holes with dia. 6.5 mm bit (area Q).
    Fig 8: Identifying Shaded Areas

    Courtesy of MERCEDES-BENZ USA
16. Grind connection surfaces down to bare metal in shaded areas.

    Grind spot welding flange down to bare metal on both sides.

17. Coat insides of rivet flange and spot welding flange with zinc dust paint.
    Fig 9: Identifying Shaded Areas

    Courtesy of MERCEDES-BENZ USA