Install longitudinal member end part, rear floor, outer B-pillar and inner taillamp reinforcement - AR64.20-P-1200-29R

Fig 1: Identifying Welding Bead Trap (230 589 01 98 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Protective Mat (230 589 00 98 00)

Courtesy of MERCEDES-BENZ USA

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1003-14A	Blind rivet tool

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Rivet	A 003 990 35 97

Fig 3: Identifying Polygrip Flat Head Area

Courtesy of MERCEDES-BENZ USA

Fit end plate and fasten with clamping pliers.
Fit end plate and fasten with clamping pliers.
Drill dia. 6.5 mm rivet holes
Fix a screw-clamp pliers (1) after every 3rd hole.
Remove end plate
Deburr all rivet holes on both sides.
Coat rivet and spot welding flange with zinc dust paint.
Install end plate, fasten with clamping pliers and screw-on clamping gripper.
Rivet end plate with 6.4 dia. x 14 mm Polygrip flat head (area Q).
Weld in end plate with (area P).
Fit rear floor and fasten with clamping pliers.
Maintain distance of a = approx. 5 mm to longitudinal member.
Weld in end plate with (area S).
Match up rear outer left B-pillar and attach overlapped area (3) with clamping pliers.
Install left side rear floor, attach with straightening tools and clamping pliers.
Cut overlapped B-pillar with body saw (broken arrows).
Weld in rear outer left B-pillar with

Fig 4: Identifying Weld In Rear Outer Left B-Pillar Area
Courtesy of MERCEDES-BENZ USA
Weld in rear outer left B-pillar and side left rear floor with (areas T, U, V and W).
Drill rivet holes with dia. 6.5 mm bit (area X).
Fix a screw-clamp pliers after every 3rd hole.
Deburr all rivet holes on both sides.
Rivet outer longitudinal member with 6.4 dia. x 14 mm Polygrip flat head rivets (area B).

Fig 5: Identifying Weld In Rear Fender Area
Courtesy of MERCEDES-BENZ USA
Fix rear fender with clamping plies and straightening tool and attach.
Weld in rear fender to left side rear floor with (in area B1)
This attachment differs from the description "Replace rear fender complete".
Match up left and right taillamp reinforcement (C1) positively and attach with clamping pliers.
Resistance spot weld right taillamp reinforcement in the same manner as the left side, is not shown in figures
Weld in left taillamp reinforcement to rear fender with (areas D1 and E1).
Weld in left taillamp reinforcement to left side rear floor with (area G1).
Weld in left taillamp reinforcement to rear crossmember with (area F1).

Fig 6: Identifying Weld In Left Taillamp Reinforcement Area
Courtesy of MERCEDES-BENZ USA