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Home >> Mercedes Benz >> 2008 >> S65 >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> Body Sealing, Corrosion Protection -- S-Class (221) >> Testing & Repair >> Seam sealing following repair, rear end damage - AR97.10-P-4000-02SXS

Seam sealing following repair, rear end damage - AR97.10-P-4000-02SXS

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20

1 Seal spot welds, rivets and MAG seams in repaired area with seam sealant material.

IMPORTANT Do not seal openings between MAG seams.

IMPORTANT Leave openings open between MAG seams for coating with wax.

IMPORTANT Insert plastic plugs and grommets with sealing compound.

IMPORTANT Keep sealant out of threads on weld nuts and threaded bolts by masking or covering with cardboard sleeves. Also keep drain openings and contact surfaces for axle attachments, windows and detachable parts free of sealant.

It is necessary to seal accessible spot weld flanges on both sides.

If accessible from one side, only seal corresponding surface. Observe standard seals!

When sealing seams we differentiate between:

A smoothing/wiping

B spreading

Fig 1: Identifying Smoothing/Wiping & Spreading Seam Sealing
G07591167Courtesy of MERCEDES-BENZ USA

Area of entire left rear fender, shown on model 221 without code Z07 

Fig 2: Identifying Entire Left Rear Fender Sealing Area
G07591186Courtesy of MERCEDES-BENZ USA

Area of rear fender, side paneling below bumper and left rear lamp cutout, shown on model 221 without code Z07 

Fig 3: Identifying Rear Fender, Side Paneling Below Bumper And Left Rear Lamp Cutout Sealing Area
G07515136Courtesy of MERCEDES-BENZ USA

Area of complete rear end assembly, shown on model 221 without code Z07 

Fig 4: Identifying Complete Rear End Assembly Sealing Area
G07591188Courtesy of MERCEDES-BENZ USA

Area of lower inner rear and left upper crossmember, shown on model 221 without code Z07 

Fig 5: Identifying Lower Inner Rear And Left Upper Crossmember Sealing Area
G07515138Courtesy of MERCEDES-BENZ USA

Area of entire underfloor, shown on model 221 without code Z07 

Fig 6: Identifying Underfloor Sealing Area
G07515139Courtesy of MERCEDES-BENZ USA

Area of rear tunnel underfloor 

Fig 7: Identifying Rear Tunnel Underfloor Sealing Area
G07591191Courtesy of MERCEDES-BENZ USA

Area of left rear wheel well 

Fig 8: Identifying Left Rear Wheel Well Sealing Area
G07591192Courtesy of MERCEDES-BENZ USA

Area of spare wheel well 

Fig 9: Identifying Spare Wheel Well Sealing Area
G07591193Courtesy of MERCEDES-BENZ USA