Install welding device - AR62.20-P-1286-05SY

Fig 1: Identifying Welding Device (221 589 01 23 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Upright (221 589 07 23 00)

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Shown on left welding device 

Fig 3: Identifying Welding Device Components

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Prepare welding device 

The following steps are shown on the left welding device and must be accomplished analogously on the right welding device.

1. Install spacer sleeves (1 e) in base plate (1) and screw tight with bolts (1f).

   On vehicles with code Z07 Top protection, use spacer sleeves (1e) instead of uprights.

   Fig 4: Preparing Welding Device

   Courtesy of MERCEDES-BENZ USA
2. Insert fitted bolt (1q) into front top longitudinal member extension (1b) in direction of arrow.
3. Slide fitted bolt retainer (1 r) onto front top longitudinal member extension (1 b) and fitted bolts (1 q).
4. Tighten upper front longitudinal member extension (1 b) to base plate (1) with bolt (1j).
5. Tighten upper rear longitudinal member extension (1 a) to base plate (1) with bolt (1h)

   Install welding device 

   The following operation steps are shown on model 221 on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

6. Install bottom reinforcement link rod (1 c) and fasten with bolt (1 k) to front top longitudinal member extension (1 b).
   Fig 5: Installing Welding Device

   Courtesy of MERCEDES-BENZ USA
7. Tighten upper front longitudinal member extension (1 d) to bottom reinforcement link rod (1c) with bolt (1s).
8. Tighten upper front longitudinal member extension (1 d) to upper front longitudinal member with fitted bolt (1m)
9. Tighten upper rear longitudinal member extension (1 a) to upper longitudinal member with bolt (1 i).
10. Screw tight fitted bolt (1 q) to front top longitudinal member extension (1 b) with bolt (1 o) and shim (1 p).
11. Screw in fitted bolts (1 g) into spacer sleeves (1 e) from below.