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Home >> Mercedes Benz >> 2008 >> S65 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Testing & Repair -- S-Class (221) >> Testing & Repair >> Remove/install front axle brake caliper - AR42.10-P-0070SX

Remove/install front axle brake caliper - AR42.10-P-0070SX

MODEL 216 

MODEL 221 

1-piston dual floating brake caliper 

Fig 1: Identifying Front Axle Brake Caliper Components (1-Piston Dual Floating Brake Caliper)
G07593497Courtesy of MERCEDES-BENZ USA

4-piston brake caliper 

Fig 2: Identifying Front Axle Brake Caliper Components (4-Piston Brake Caliper)
G07593498Courtesy of MERCEDES-BENZ USA

8-piston brake caliper 

Fig 3: Identifying Front Axle Brake Caliper Components (8-Piston Brake Caliper)
G07593499Courtesy of MERCEDES-BENZ USA

Model 221 with code Z07 Top protection 

Fig 4: Identifying Front Axle Brake Caliper Components (With Code Z07 Top Protection)
G07593500Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove brake pads (43) from brake caliper (31) Fixed caliper AR42.10-P-0161SX 
    Floating caliper AR42.10-P-0160SX 
2 Remove bolt (1) and remove right front brake pad contact sensor (S10/2x1) from brake caliper (31) Model 221 with code Z07 Top protection:
When removing the right-hand brake caliper (31) behind the axle center, Model 216, 221 without Top protection:
When removing the right-hand brake caliper (31), not on 8-piston brake caliper
TORQUE SPECIFICATION
*BA42.10-P-1003-10M
3.1 Remove brake hose (51) Vehicles without top protection AR42.10-P-0013SX 
3.2 Detach brake line (52) from brake caliper (31) Vehicles with code Z07 Top protection  
    IMPORTANT Seal off both line ends immediately with SPECIAL TOOL stop plugs to prevent dirt from entering. The brake fluid expansion reservoir must not run empty.
SPECIAL TOOL
Figure
4 Remove bolts (31s) and remove brake caliper (31) or brake caliper support (32) from steering knuckle (7) NOTES Under no circumstances loosen the bolts (31n) on the 8-piston-brake calipers otherwise brake system malfunctions can occur
TORQUE SPECIFICATION
*BA42.10-P-1005-10M
5 Install in the reverse order    
FRONT AXLE BRAKE CALIPER

Number Designation Model 216 except model 216.374/377/379 Model 221 except model 221.074/077/174 /177/179
BA42.10-P-1003-10M Bolt, brake pad contact sensor to brake caliper Nm 8 8
BA42.10-P-1005-10M Self-locking bolt, caliper support to steering knuckle Nm 180 180
FRONT AXLE BRAKE CALIPER

Number Designation Model 216.374/377/379 Model 221.074/077/174 /177/179
BA42.10-P-1003-10M Bolt, brake pad contact sensor to brake caliper Nm 8 8
BA42.10-P-1005-10M Self-locking bolt, caliper support to steering knuckle Nm 180 180
Fig 5: Identifying Set Of Stop Plugs (129 589 00 91 00)
G07593501Courtesy of MERCEDES-BENZ USA