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Prepare body flange for installation of window - AR67.10-P-1501-01SXS

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1019-02A Bonding agent Sika primer 206 G+P Sika Deutschland GmbH Stuttgarter Strasse 139 72574 Bad Urach Germany Tel. +49 7125 940-761 Fax +49 7125 940-763 www.sika-industry.de
BR00.45-Z-1007-02B White adhesive tape A 006 989 09 85
BR00.45-Z-1025-04A Cleaner A 005 989 19 71
BR00.45-Z-1012-07A Primer stick A 000 986 27 50
BR00.45-Z-1050-07A Hepox 2-component EP primer filler 4017 (Spray Max) Spies Hecker GmbH Fritz-Hecker-Str. 47-107 50968 Koln Germany Tel. +49 221 370606 Fax +49 221 3706410 www.spieshecker.com
Fig 1: Applying Adhesive Tape & Rubber Window Spacers
G07583902Courtesy of MERCEDES-BENZ USA

NOTES The bonding area on the body flange must be absolutely free of dust and grease. Apply primer filler only on body flange in entire bonding area when repairing damage to prevent adhesion problems when installing window. The primer stick can be used if damage is <10 %, if damage is >10 % coat body flange with 2-component primer filler.

IMPORTANT Observe the manufacturer's specifications for the curing and processing time of the primer filler.

  1. Cut off residual adhesive material on body flange with suitable scraper blade.
  2. Remove adhesive material residues.
  3. Replace masking tape (1).
  4. Clean adhesive surface on body flange with cleaner and allow to flash off.
  5. Apply primer in areas with missing or damaged remaining adhesive to body flange.
  6. Repair paint damage in bonding area and on body flange with primer stick or 2-component primer filler.
  7. Glue on upper rubber window spacers top (2) and lower rubber window spacers (3) to reinforcements on left and right A-pillars according to dimension (A).

    IMPORTANT The material thickness of the upper rubber window spacers (2) is approx. 5 mm, the lower rubber window spacers (3) approx. 8 mm.

  8. Clean working area with wet/dry vacuum cleaner. Wet and dry vacuum cleaner gotis://P 00.12 06.0