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Adjust rear door - AR72.12-P-0650SX

MODEL 221.0 

MODEL 221.1 except CODE (Z07) Top protection 

Shown on model 221.0 

Fig 1: Identifying Rear Door, Locking Eye And Bolts
G07586695Courtesy of MERCEDES-BENZ USA
  Checking     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Check gaps on rear door (1) all the way around.   AR60.00-P-0700-01SX
*BE60.00-P-1002-01R
SPECIAL TOOL Figure
  Adjust     
2 Remove lock striker (2) IMPORTANT Mark installation position of locking eye (2) to facilitate installation.  
3 Open front door    
4 Loosen bolts (3) on B-pillar and adjust corresponding gap dimensions by moving rear door (1)   AR60.00-P-0700-01SX
*BE60.00-P-1002-01R
SPECIAL TOOL Figure
5 Tighten screws (3) TORQUE SPECIFICATION *BA72.12-P-1002-01M
6 Loosen bolts on inner door panel (4) and adjust transition from front door to rear door (1) by moving rear door (1) IMPORTANT The contour of the front door (1) must be flush with the contour of the rear door project by a maximum of 1 mm.  
7 Tighten bolts (4) TORQUE SPECIFICATION *BA72.12-P-1001-01M
8 Insert striker eye (2) and screw in bolts (5) to stop IMPORTANT It should still be possible to adjust the lock striker (2).  
9 Adjust transition between rear door (1), rear fender and roof paneling by moving lock striker (2). IMPORTANT The contour of the rear door (1) must be flush with the contours of the rear fender and roof paneling or project by a maximum of 1 mm  
10 Tighten screws (5) TORQUE SPECIFICATION *BA72.12-P-1004-01M
11 Repair paint damage on screw heads (3, 4) with touch-up paint pen    
CHECK VALUES FOR GAPS

Number Designation Model 221
BE60.00-P-1002-01R Gap dimension Front door to A-pillar Dimension "D" mm 4.5 (±0.5)
Front door to fender Dimension "E" mm 4 (±0.5)
Front door to rear door Dimension "F" mm 4.5 (±0.5)
Trim strip at front door to roof frame Dimension "G" mm 4.5 (±0.5)
Trim strip at rear door to roof frame Dimension "H" mm 4.5 (±0.5)
Rear door to side section, bottom Dimension "I" mm 4.5 (±0.5)
Front door cover to rear door cover Dimension "S" mm 4.5 (±0.5)
See picture AR60.00-P-0700-01SX
REAR DOOR

Number Designation Model 221
BA72.12-P-1001-01M Bolt, door hinge to rear door Nm 32
BA72.12-P-1002-01M Bolt, door hinge to B-pillar Nm 32
BA72.12-P-1004-01M Bolt for locking eye on C-pillar Nm 28
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G07586696Courtesy of MERCEDES-BENZ USA