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Adjust front door - AR72.10-P-0550SX

MODEL 221.0 

MODEL 221.1 except CODE (Z07) Top protection 

Fig 1: Identifying Front Door, Locking Eye And Bolts
G07586623Courtesy of MERCEDES-BENZ USA

Shown on model 221.0 

INSPECT Checking     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Check gap dimensions on front door (1) all the way round   AR60.00-P-0700-01SX
*BE60.00-P-1002-01R
SPECIAL TOOL Fig 2
  Adjust     
2 Remove lock striker (2) IMPORTANT Mark installation position of locking eye (2) to facilitate installation.  
3 Loosen bolts (3) on A-pillar and adjust corresponding gap dimensions by moving front door (1)   AR60.00-P-0700-01SX
*BE60.00-P-1002-01R
SPECIAL TOOL Fig 2
4 Tighten screws (3) TORQUE SPECIFICATION *BA72.10-P-1002-01Q
5 Loosen bolts (4) on inner door panel and adjust transition between front fender and front door (1) by moving front door (1). IMPORTANT The contour of the front fender must be flush with the contour of the front door (1) or project by a maximum of 1 mm.  
6 Tighten bolts (4) TORQUE SPECIFICATION *BA72.10-P-1001-01Q
7 Insert locking eye (2) and screw in bolts (5) up to stop IMPORTANT It should still be possible to adjust the locking eye (2).  
8 Adjust transition between front door (1) and rear door by moving locking eye (2). IMPORTANT The contour of the front door (1) must be flush with the contour of the rear door or project by a maximum of 1 mm.  
9 Tighten screws (5) TORQUE SPECIFICATION *BA72.10-P-1004-01Q
10 Repair paint damage on screw heads (3, 4) with touch-up paint pen    
CHECK VALUES FOR GAPS

Number Designation Model 221
BE60.00-P-1002-01R Gap dimension Front door to A-pillar Dimension "D" mm 4.5 (±0.5)
Front door to fender Dimension "E" mm 4 (±0.5)
Front door to rear door Dimension "F" mm 4.5 (±0.5)
Trim strip at front door to roof frame Dimension "G" mm 4.5 (±0.5)
Trim strip at rear door to roof frame Dimension "H" mm 4.5 (±0.5)
Rear door to side section, bottom Dimension "I" mm 4.5 (±0.5)
Front door cover to rear door cover Dimension "S" mm 4.5 (±0.5)
See picture AR60.00-P-0700-01SX
FRONT DOOR

Number Designation Model 221
BA72.10-P-1001-01Q Bolt, door hinge on front door Nm 32
BA72.10-P-1002-01Q Bolt, door hinge on A-pillar Nm 32
BA72.10-P-1004-01Q Bolt, locking eye to B-pillar Nm 28
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G07586624Courtesy of MERCEDES-BENZ USA