LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> S550 Base >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> Body Sealing, Corrosion Protection -- S-Class (221) >> Testing & Repair >> Seam sealing following repair, front end damage - AR97.10-P-4000-01SXS

Seam sealing following repair, front end damage - AR97.10-P-4000-01SXS

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20

1 Seal spot welds, rivets and MAG seams in repaired area with seam sealant material.

IMPORTANT Do not seal openings between MAG seams.

IMPORTANT Leave openings open between MAG seams for coating with wax.

IMPORTANT Insert plastic plugs and grommets with sealing compound.

When sealing seams we differentiate between:

a smoothing/wiping

B spreading

IMPORTANT Keep sealant out of threads on weld nuts and threaded bolts by masking or covering with cardboard sleeves. Also keep drain openings and contact surfaces for axle attachments, windows and detachable parts free of sealant.

It is necessary to seal accessible spot weld flanges on both sides.

If accessible from one side, only seal corresponding surface. Observe standard seals!

Fig 1: Identifying Smoothing/Wiping & Spreading Seam Sealing
G07591167Courtesy of MERCEDES-BENZ USA

Area of left front outer wheel arch and A-pillar, shown on model 221 without code Z07 

Fig 2: Identifying Left Front Outer Wheel Arch And A-Pillar Sealing Area
G07515131Courtesy of MERCEDES-BENZ USA

Area of A-pillar on longitudinal member and left outer connection, shown on model 221 without code Z07 

Fig 3: Identifying Longitudinal Member And Left Outer Connection Sealing Area
G07591169Courtesy of MERCEDES-BENZ USA

Area of left inner A-pillar, shown on model 221 without code Z07 

Fig 4: Identifying Left Inner A-Pillar Sealing Area
G07591170Courtesy of MERCEDES-BENZ USA

Area of left A-pillar paneling, shown on model 221 without code Z07 

Fig 5: Identifying Left A-Pillar Paneling Sealing Area
G07591171Courtesy of MERCEDES-BENZ USA

Area of right front water trough 

Area of front end 

Fig 6: Identifying Front End And Front Water Trough Sealing Area
G07591172Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Interior Compartment Sealing Area
G07591173Courtesy of MERCEDES-BENZ USA

Area of interior compartment 

Area of wheel well front end and left water trough 

Fig 8: Identifying Wheel Well Front End And Left Water Trough Sealing Area
G07591174Courtesy of MERCEDES-BENZ USA

Area of left bottom front wheel well 

Area of left front wheel well 

Fig 9: Identifying Left Bottom Front Wheel Well Sealing Area
G07591175Courtesy of MERCEDES-BENZ USA

Area of lower right front wheel well 

Area of right front wheel well 

Fig 10: Identifying Right Front Wheel Well Sealing Area
G07591176Courtesy of MERCEDES-BENZ USA

Area of left front wheel well on pedal floor panel 

Fig 11: Identifying Left Front Wheel Well Sealing Area
G07591177Courtesy of MERCEDES-BENZ USA

Area of roof duct windshield padding 

Fig 12: Identifying Roof Duct Windshield Padding Sealing Area
G07591178Courtesy of MERCEDES-BENZ USA

Area of windshield support on crossmember A-pillar below windshield 

Fig 13: Identifying Windshield Support Sealing Area
G07591179Courtesy of MERCEDES-BENZ USA