LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> S550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall - GEN'L Info - S-Class (221) >> Testing & Repair >> Prepare outer rear wheelhouse for installation - AR63.10-P-0670-05SX

Prepare outer rear wheelhouse for installation - AR63.10-P-0670-05SX

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Mark separation line on outer rear wheelhouse (1) (area A).

    IMPORTANT Transfer separation line from vehicle analogously.

  2. Cut outer rear wheelhouse (1) along separation line with body saw (area A).
    Fig 1: Identifying Outer Rear Wheelhouse Separation Line
    G07583590Courtesy of MERCEDES-BENZ USA
  3. Grind mating surfaces on outer rear wheelhouse (1) down to bare metal in cross-hatched areas with COMMERCIALLY AVAILABLE TOOLS round wire brush.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  4. Coat insides of spot weld flanges with zinc dust paint.
Fig 2: Identifying Outer Rear Wheelhouse Mating Surfaces
G07583591Courtesy of MERCEDES-BENZ USA