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Prepare inner C-pillar side wall. - AR63.10-P-0700-02SX

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Grind connection surfaces on outer rear wheelhouse (1) down to bare metal in cross-hatched areas with COMMERCIALLY AVAILABLE TOOLS round wire brush.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  2. Coat insides of spot welding flange on outer rear wheelhouse (1) with zinc dust paint.
    Fig 1: Identifying Outer Rear Wheelhouse Connection Surfaces
    G07583602Courtesy of MERCEDES-BENZ USA

    NOTES Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas A, B, C and D).

    IMPORTANT Observe pretreatment of bonding surfaces.

  3. Grind connection surfaces on inner C-pillar (2) down to bare metal in cross-hatched areas with COMMERCIALLY AVAILABLE TOOLS round wire brush.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  4. Coat insides of spot welding flange on inner C-pillar (2) with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas E, E1 , F and G).

    IMPORTANT Observe pretreatment of bonding surfaces.

    Fig 2: Identifying Inner C-pillar Connection Surfaces
    G07583603Courtesy of MERCEDES-BENZ USA
  5. Grind connection surfaces on outer C-pillar (3) down to bare metal in cross-hatched areas with COMMERCIALLY AVAILABLE TOOLS round wire brush.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  6. Coat insides of spot welding flange on outer C-pillar (3) with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas H and I).

    IMPORTANT Observe pretreatment of bonding surfaces.

    Fig 3: Identifying Outer C-pillar Connection Surfaces
    G07583604Courtesy of MERCEDES-BENZ USA