Separate A-pillar closing panel - AR63.20-P-1100-12SX
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) |
| WH58.30-Z-1004-20A | Hot-air gun |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Expose spot welds on A-pillar closing panel (1) and A-pillar support (2) (areas A, B, C, D, E, F and G).
- Cut out spot welds on A-pillar closing panel (1) and A-pillar support (2) using
spot weld milling cutter or
ball cutter (areas A, B, C, D, E, F and G).
Cut through two sheet metal layers (area B).
- Expose spot welds on A-pillar closing panel (1), upper firewall support (3) and lower firewall support (4) (areas H, J, K, L and M).
- Cut out spot welds on A-pillar closing panel (1), upper firewall support (3) and lower firewall support (4) using
- Heat A-pillar closing panel (1) in cross-hatched areas using
- Completely remove damaged A-pillar closing panel (1).
- Grind mating surfaces on vehicle down to bare metal in cross-hatched areas using
- Remove grinding and drill shavings using wet/dry vacuum cleaner.
- Using zinc dust paint, coat insides of spot weld flanges that were not additionally bonded.
To prevent adhesion problems, do not coat bonding surfaces with zinc dust paint. (areas N, O and P).
Observe pretreatment of bonding surfaces.