Remove/install fuel tank - AR47.10-P-4100I

MODEL 215.375/376/378/379, 220.026/028/128/063/065/067/083/084/087/165/167/070/170/075/175/176/179/183/184/187/875/878 with CODE (282) Ski bag (through-loading feature) with CODE (308) Cooling compartment in center rear backrest

Fig 1: Identifying Fuel Tank Remove/Install Components - Shown On Model 220

Courtesy of MERCEDES-BENZ USA

Shown on fuel tank model 220

MODIFICATION NOTES

4.3.03

Raise vehicle, newly recorded

Step 6

	Remove/install
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel	No fire, sparks, open flames or smoking. Only pour fuels into suitable and appropriately marked containers. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
1	Drain fuel tank (80)		AR47.10-P-4001B
1	Drain fuel tank (80)	Pay attention to fuel quantity.	*BF47.10-P-1001-01A
2	Remove trim in trunk	Model 215, 220.0/1	AR68.30-P-4600M
2	Remove trim in trunk	Model 220.8	AR68.30-P-4600MP
3	Remove rear wall of fuel tank (80/1)
4	Detach lower mounting rails (80/23) of fuel tank rear wall (80/1) from trunk floor	Do not detach upper mounting rails (80/23) at rear shelf.
5	Take spare tire out of spare tire well
	Risk of death caused by vehicle slipping or toppling off the lifting platform.	Align vehicle between columns of lifting platform and position four support plates at the lifting platform support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
6	Raise vehicle
7.1	Detach fuel hose on the suction side with connection fitting (90/12), fuel return hose (90/11), and fuel tank - activated charcoal canister line (gasoline engine) (D)	Vehicles with gasoline engine. Do not damage fuel filter - fuel tank degassing line (gasoline engine) (E). Collect remaining fuel, seal connections.
7.2	Detach fuel hose on the suction side with connection fitting (90/12), fuel return hose (90/11) and vent line (diesel engine) (76/1)	Vehicles with diesel engine. Collect remaining fuel, seal connections.
		Box wrench bit	Fig 2
			*BA47.10-P-1001-01E
8	Take out fuel tank (80)	Check whether cup seals (75/4) can be re-used.
9	Check sound deadening mat for damages
10	Remove fuel strainer (26)	Clean and check for re-usability. The splash bowl in the fuel tank is secured against turning with 2 pins. It is attached together with the fuel strainer (26).
10	Remove fuel strainer (26)		*BA47.10-P-1002-01E
11	Replace O-ring (26/1)	Oil to facilitate better installation.
12	Install in the reverse order
13.1	Dispose of fuel tank (80)	When replacing fuel tank.
	Disposing fuel tanks		OS47.10-P-0001-01A

FUEL TANK

Number	Designation		Model 215	Model 220
BA47.10-P-1001-01E	Fuel strainer in fuel tank	Nm	40	40
BA47.10-P-1002-01E	Fuel hose with connection fitting on fuel strainer	Nm	30	30

FUEL TANK

Number	Designation			Model 215 with code 282a or code 308	Model 220 with code 282a or code 308
BF47.10-P-1001-01A	Fuel tank capacity	Total filling capacity	Liters	78	78
BF47.10-P-1001-01A	Fuel tank capacity	Reserve capacity	Liters	10	10

Fig 2: Identifying Box Wrench Bit (000 589 71 03 00)

Courtesy of MERCEDES-BENZ USA