Side damage at center - AR63.10-P-0550M
MODEL 220 (except 220.8)
| Remove | |||
| General information on repairs to body | All models | ||
| 1 | Remove left front door | ||
| 2 | Remove left rear door | ||
| 3 | Remove detachable parts in area to be repaired | ||
| 4 | Cover all attached parts remaining in vehicle (area to be repaired) | Tarpaulin (fireproof) | *WH58.30-Z-1001-40A |
| 5 | Equip Celette or Car-Bench straightening bench with modular members or cross members and straightening bracket set | ||
| Celette straightening bench (MUF 5, MUF 7) | *WE58.40-Z-1001-01E | ||
| Celette straightening bench (M8S) | *WE58.40-Z-1001-01E | ||
| Set of Celette modular members 955.940 | *WE58.40-Z-1007-01E | ||
| Celette additional member 955.908 | *WE58.40-Z-1008-01E | ||
| Car-Bench straightening bench BT 17 | *WE58.40-Z-1003-01E | ||
| Car-Bench universal cross member set A 296 | *WE58.40-Z-1010-01E | ||
| Car-Bench universal cross member set A 296/15 (all cross members 1500 mm long) | *WE58.40-Z-1011-01E | ||
| Celette straightening bracket set 7220.300 (for model 220) | *WE58.40-Z-1018-01A | ||
| Celette additional straightening bracket set 7220.309, (for model 220) | *WE58.40-Z-1019-01A | ||
| Celette additional straightening set 7220.307 for Celette straightening bracket set 7220.310 (for model 220 4MATIC) | *WE58.40-Z-1049-01A | ||
| Car-Bench straightening bracket set 82 430, (model 220) | *WE58.40-Z-1020-01A | ||
| Car-Bench additional straightening set 82446 for Car-Bench straightening bracket set 82430 (for model 220 4MATIC) | *WE58.40-Z-1050-01A | ||
| Risk of death . Death may result if vehicle slips or topples from the lifting platform. | Align vehicle between the pillars of the lifting platform and position the four support plates at the lifting platform mounting points specified by the vehicle manufacturer. | ||
| 6 | Place vehicle on straightening bench using two-column lift and fasten | Two-column lift | *WE58.40-Z-1001-05A |
| 7 | Cut outer B-pillar with side longitudinal member | AR63.20-P-1370-01M | |
| 8 | Separate inner B-pillar with reinforcement between side wall | AR63.20-P-1380-01M | |
| Install | |||
| The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in area of materials easily inflammable. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning when inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses, and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. | ||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | ||
| 9 | Preparing inner B-pillar for installation | AR63.20-P-1350-02M | |
| 10 | Set up side portal straightening bracket set | ||
| 11 | Prepare inner B-pillar with reinforcement between side wall and weld in | AR63.20-P-1380-02M | |
| 12 | Preparing new side panel | AR63.10-P-0550-02M | |
| 13 | Prepare outer B-pillar together with side longitudinal member and weld in place | AR63.20-P-1370-02M | |
| Risk of death . Death may result if vehicle slips or topples from the lifting platform. | Align vehicle between the pillars of the lifting platform and position the four support plates at the lifting platform mounting points specified by the vehicle manufacturer. | ||
| Detach vehicle from straightening bench and lift using lifting platform. Remove straightening bench | Two-column lift | *WE58.40-Z-1001-05A | |
| 15 | Clean areas repaired and prime with primer/filler | ||
| Notes on paintwork repairs | Models 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463 | ||
| 16 | Supplement standard sealing with MB body sealant | ||
| 17 | Add MB permanent underfloor protection as a supplement to underbody protection installed as standard | AR97.20-P-0500-03A | |
| 18 | Paint B-pillar, side member at side and adjacent surfaces | ||
| Notes on paintwork repairs | Models 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463 | ||
| 19 | Supplement hollow cavity preservation | ||
| Preservation | |||
| 20 | Reinstall all detachable parts removed |
Special tools
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1031-02A | C-clamp |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) |
| WH58.30-Z-1010-06A | Socket SW19 for hexagon head screws |
| WH58.30-Z-1015-06A | SW17 socket wrench bit, 1/2 inch drive |
| WH58.30-Z-1001-11A | Double end box wrench, offset, 17 x 19 mm |
| WH58.30-Z-1002-11A | Double end box wrench, offset, 22 x 24 mm |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1018-01A | Celette straightening set 7220.300 (model 220) |
| WE58.40-Z-1019-01A | Celette supplementary straightening bracket set 7220.309 (short straightening bench, model 220) |
| WE58.40-Z-1020-01A | Car bench straightening set 82 430, (model 220) |
| WE58.40-Z-1049-01A | Celette 7220.307 supplementary straightening set for Celette straightening bracket set 7220.310 (model 220 4MATIC) |
| WE58.40-Z-1050-01A | Car-Bench 82446 supplementary straightening set for Car Bench straightening bracket set 82430 (model 220 4MATIC) |
| WE58.40-Z-1001-01E | Celette straightening bench |
| WE58.40-Z-1002-01E | Celette straightening unit |
| WE58.40-Z-1003-01E | Car-Bench straightening bench |
| WE58.40-Z-1004-01E | Car-Bench straightening lifting platform |
| WE58.40-Z-1005-01E | Car-Bench straightening equipment |
| WE58.40-Z-1007-01E | Celette module crossmember set 955.940 |
| WE58.40-Z-1008-01E | Celette additional member 955.908 |
| WE58.40-Z-1010-01E | Car-Bench universal cross member set A 296 |
| WE58.40-Z-1011-01E | Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long) |
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1008-03A | Pneumatic ratchet |
| WE58.40-Z-1001-05A | Two-post lifting platform |