Partially replace outer side longitudinal member - AR63.30-P-1050SX
MODEL 221 except CODE (Z07) Top protection
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on repair of vehicles with ultra-strength steels. | Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MIG welding, MIG brazing can lead to considerable damage to ultra-strength steels and their joints. | AH60.00-P-0024-01N | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove rear door | AR72.12-P-0600SX | |
| 2 | Remove door sill moldings | AR68.30-P-4100SX | |
| 3 | Remove paneling on B-pillar | AR68.30-P-4700SX | |
| 4 | Remove floor mats | ||
| 5 | Cover all detachable parts remaining in vehicle | Tarp (fire-resistant) | |
| 6 | Separate outer side longitudinal member (1) | AR63.30-P-1050-01SX | |
| Figure | |||
Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Cutting disk, Ø 65 mm, 80 m/s (max. 23, 500 rpm) Hot air gun - 3000 W Drill Straight grinder Body jig saw Wet/dry vacuum cleaner |
Figure | ||
| 7 | Prepare outer side longitudinal member (1) | AR63.30-P-1050-02SX | |
Round wire brush, braided, dia. 70 mm Drill Body jig saw |
Figure | ||
| Install | |||
| 8 | Install and weld in outer side longitudinal member (1) | AR63.30-P-1050-03SX | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Electrode miller | |||
| BTR Usibor drill bit, dia. 6.7 mm | Drill bit and milling cutter for high-strength steels (USIBOR) and rivets Clamping pliers Manual temporary fastener, Ø 6.4 mm, clamping area 0 to 15 mm, identification color silver Round wire brush, braided, dia. 70 mm |
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| Taurus 3 blind rivet tool with 100 mm extension unit | Blind rivet/punch riveting method | ||
| Inert gas welder | MIG MAG gas welder (steel, brazing, aluminum) | ||
| Spot welder | Inverter spot welder Drill Wet/dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Polygrip flat round head rivet, 6.4X14 | *BR00.45-Z-1001-13A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| 9 | Clean repair areas | ||
| 10 | Prime repair area using primer filler | ||
| 11 | Paint repair areas and adjacent surfaces | ||
| 12 | Carry out seam sealing after repairs | AR97.10-P-4000SX | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 13 | Remove tarp | ||
| 14 | Apply additional cavity preservation | AR97.20-P-1500SX | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun Sata HRS no. 11072 | Combination pressure spray gun (corrosion protection) | ||
| MB cavity wax preservation, 1 l | *BR00.45-Z-1003-05A | ||
| 15 | Install rear door | AR72.12-P-0600SX | |
| 16 | Install paneling at B-pillar | AR68.30-P-4700SX | |
| 17 | Install door sill moldings | AR68.30-P-4100SX | |
| 18 | Install floor mats |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4X14 | A 003 990 35 97 |