Replace rear inner wheel well complete - AR63.10-P-0670M
MODEL 220
Shown on model 220.0/1
Fig 1: Identifying Rear Inner Wheel Well And Longitudinal Member Locking Lug - Shown On Model 220.0/1
| Removing | |||
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
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| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | ||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | ||
| Guidelines for removing fuel tank when performing welding work on bodies | All models | ||
| General information on body repair | All models | ||
| 1 | Remove fuel tank | Model 220.025/125/126/163/178 with ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308 Model 220.025/125/126/163/176/178 except ski bag (through-loading feature), code 282a, except refrigerator compartment in rear center backrest, code 308 |
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| Model 220.026/028/063/065/067/070/075/083/084/087/128/165/167/170/175/176/179/183/184/187/875/878 with ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308 | |||
| Model 220.026/028/063/065/067/070/073/074/075/083/084/087/128/165/167/170/173/174/175/179/183/184/187/875/878 except ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308 | |||
| 2 | Remove rear door | ||
| 3 | Remove rear seat backrest | Model 220.875/878 with electrically adjustable rear bench seat, code 223b Model 220.875/878 except electrically adjustable rear bench seat, code 223b, except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c. Model 220.875/878 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c |
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| Model 220 0/1 with electrically adjustable rear bench seat, code 223b |
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| Model 220.0/1 except electrically adjustable rear bench seat, code 223b, except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c. |
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| Model 220.0/1 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c |
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| Model 220.875/878 with Vis-a-vis seats |
AR91.12-P-1620MP | ||
| 4 | Remove floor mats | ||
| 5 | Cover vehicle passenger compartment | ||
| 6 | Remove detachable parts in area to be repaired | ||
| 7 | Cover all detachable parts remaining in vehicle | Tarp (fire-resistant) | |
| 8.1 | Fit shims for straightening bench | ||
| Shim for MZ elements | Model 220.8 | WF58.50-P-3330-05A | |
| 9 | Equip Celette or Car Bench straightening bench with modular members or crossmembers and straightening bracket set | Passenger car straightening system (Celette) Accessories for straightening system (Celette) Straightening systems for passenger cars (Car Bench) Accessories for straightening system (Car Bench) |
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| 10 | Place vehicle on straightening bench using two-column lift | Two-post lifting platform 3.0-3.5 t, electromechanical | |
| 11 | Fasten vehicle to straightening bench | ||
| 12 | Separate rear fender | AR63.50-P-1400-02M | |
| 13 | Remove inner C-pillar side wall. | AR63.10-P-0700M | |
| 14 | Separate inner rear wheel well (1) | AR63.10-P-0670-01M | |
Vario Drill WS 91 spot weld removing tool Ball cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Cutting disk, Ø 65 mm, 80 m/s (max. 23, 500 rpm) Drill Straight grinder Angle grinder Body jig saw Tarp (fire-resistant) |
Figure | ||
| Install | |||
| 15 | Install rear wheel well (1) for installation and weld in | AR63.10-P-0670-02M | |
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers Hole punching pliers, dia. 7 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) MIG MAG gas welder (steel, brazing, aluminum) Inverter spot welder Drill Straight grinder Angle grinder Wet/dry vacuum cleaner Two-post lifting platform 3.0-3.5 t, electromechanical Tarp (fire-resistant) |
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| 16 | Prepare inner C-pillar side wall. | AR63.10-P-0700M | |
| 17 | Install side portal straightening set | ||
| Shim for MZ elements | Model 220.8 | WF58.50-P-3330-05A | |
| Fig 3 | |||
| Fig 4 | |||
| 18 | Install and weld in inner C-pillar side wall | AR63.10-P-0700M | |
| 19 | Prepare new rear fender part | AR63.50-P-1400-03M | |
| 20 | Install rear fender and weld in | AR63.50-P-1400-04M | |
| 21 | Unfasten vehicle from straightening bench | ||
| 22 | Lift vehicle with two-post lift | Two-post lifting platform 3.0-3.5 t, electromechanical | |
| 23 | Remove straightening bench. | ||
| 24 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush, braided, dia. 70 mm | |
| 25 | Clean repair areas | ||
| 26 | Prime repair area using primer filler | ||
| 27 | Carry out seam sealing after repairs | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| 28 | Paint repair areas and adjacent surfaces | ||
| 29 | Apply additional cavity preservation | ||
| Notes on cavity preservation | Model 124, 126, 129, 140, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905 Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 Combination pressure spray gun (corrosion protection) |
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| MB cavity wax preservation, 1 l | *BR00.45-Z-1003-05A | ||
| 30 | Remove tarp from all covered parts that remained in the vehicle. | Tarp (fire-resistant) | |
| 31 | Install fuel tank | Model 220.025/125/126/163/178 with ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308 Model 220.025/125/126/163/176/178 except ski bag (through-loading feature), code 282a, except refrigerator compartment in rear center backrest, code 308 |
|
| Model 220.026/028/063/065/067/070//083/084/087/128/165/167/170/175/075/176/179/183/184/187/875/878 with ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308 | |||
| Model 220.026/028/063/065/067/070/073/074/075/083/084/087/128/165/167/170/173/174/175/179/183/184/187/875/878 except ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308 | |||
| 32 | Install rear door | ||
| 33 | Install rear seat backrest | Model 220.875/878 with electrically adjustable rear bench seat, code 223b Model 220.875/878 except electrically adjustable rear bench seat, code 223b except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c Model 220.875/878 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c Model 220.0/1 |
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| with electrically adjustable rear bench seat, code 223b | |||
| Model 220.0/1 except electrically adjustable rear bench seat, code 223b, except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c. |
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| Model 220.0/1 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c |
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| Model 220.875/878 with Vis-a-vis seats |
AR91.12-P-1620MP | ||
| 34 | Install floor mats | ||
| 35 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |