Replacing part of outer side longitudinal member - AR63.30-P-1050M
MODEL 220
| Removal | |||
| General notes on body repair | All models | ||
| 1 | Remove left front fender | ||
| 2 | Remove left front door | ||
| 3 | Remove left rear door | ||
| 4 | Remove left front seat | ||
| 5 | Remove rear seat and rear backrest | ||
| 6 | Remove foot mats | ||
| 7 | Cover vehicle passenger compartment | ||
| 8 | Remove detachable parts in area to be repaired | ||
| 9 | Cover all attached parts remaining in vehicle (area to be repaired) | Tarpaulin (fire-proof) | *WH58.30-Z-1001-40A |
| 10 | Separate outer side longitudinal member | AR63.30-P-1050-01M | |
| Figure | |||
| 11 | Prepare connection points on body in area of longitudinal member | AR63.30-P-1050-04M | |
| 12 | Prepare outer side longitudinal member | AR63.30-P-1050-02M | |
| Installation | |||
| The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Injury hazard from welding spatter and UV light while welding. Welding gases are poisonous when inhaled | Use insulating mats. Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system. |
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| Measures for preventing damage to vehicles or components when performing arc welding work | All models | ||
| 13 | Install outer side longitudinal member and weld in | AR63.30-P-1050-03M | |
| 14 | Clean areas repaired and prime with primer/filler | Notes on repair paintwork | |
| 15 | Supplement standard sealant with MB body sealant | ||
| 16 | Supplement standard underbody preservation with MB permanent underbody preservation agent | AR97.20-P-0500-03A | |
| 17 | Paint outer side longitudinal member and adjacent surfaces | Notes on repair paintwork | |
| 18 | Supplement hollow cavity preservation | Preservation | |
| 19 | Reinstall all detachable parts removed previously |
Special tools
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1031-02A | C-clamp |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1001-05A | Two-post lifting platform |