Completely replace inner C-pillar side wall - AR63.10-P-0700M

MODEL 220

Shown on model 220.0/1

Fig 1: Identifying Inner C-Pillar Side Wall Panel And Sidewall Strut - Shown On Model 220.0/1

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.
	Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel	No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel.
	Measures for preventing damage to vehicles or components when performing electric welding work	All models
	Guidelines for removing fuel tank when performing welding work on bodies	All models
	General information on body repair	All models
	Notes on paintwork repairs	Model 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639
	General information on MB materials	Model 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639
1	Remove fuel tank	Model 220.025/125/126/163/178 with ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308 Model 220.025/125/126/163/176/178 except ski bag (through-loading feature), code 282a, except refrigerator compartment in rear center backrest, code 308
		Model 220.026/028/063/065/067/070/075/083/084/087/128/165/167/170/175/176/179/183/184/187/875/878 with ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308
		Model 220.026/028/063/065/067/070/073/074/075/083/084/087/128/165/167/170/173/174/175/179/183/184/187/875/878 except ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308
2	Remove rear door
3	Remove rear seat backrest	Model 220 875/878 electrically adjustable rear bench seat, code 223b Model 220.875/878 except electrically adjustable rear bench seat, code 223b, except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c. Model 220.875/878 electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c Model 220.0/1
		with electrically adjustable rear bench seat, code 223b
		Model 220.0/1 except electrically adjustable rear bench seat, code 223b, except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c.
		Model 220.0/1 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c
		Model 220.875/878 with Vis-a-vis seats	AR91.12-P-1620MP
4	Remove floor mats
5	Remove detachable parts in area to be repaired
6	Cover all detachable parts remaining in vehicle	Tarp (fire-resistant)
7.1	Fit shims for straightening bench	The shim plates are required as of vehicle no. 165 to compensate the height difference between the welded spacer plates on the rear-axle mount in relation to the other lift support points. On vehicles up to vehicle no. 164 the plates are only inserted and can be removed when installing the straightening bench.
	Shim for MZ elements	Model 220.8	WF58.50-P-3330-05A
8	Equip Celette or Car-Bench straightening bench with modular members or cross members and straightening set	Observe setup plans provided. With model 220.8, the module members at the B1-S-column must be offset backwards by a meter. Fit shims with relevant MZ elements on straightening bench. Passenger car straightening system (Celette) Accessories for straightening system (Celette) Straightening systems for passenger cars (Car Bench) Accessories for straightening system (Car Bench)
9	Place vehicle on straightening bench using two-column lift	Two-post lifting platform 3.0-3.5 t, electromechanical
10	Fasten vehicle to straightening bench
11	Remove rear fender		AR63.50-P-1400M
12	Remove inner C-pillar side wall (1)		AR63.10-P-0700-01M
		Spot weld milling cutter Vario Drill WS 91 spot weld removing tool Ball cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Cutting disk, Ø 65 mm, 80 m/s (max. 23, 500 rpm) Drill Straight grinder Angle grinder Body jig saw Tarp (fire-resistant)	Figure
13	Prepare inner C-pillar side wall (1)		AR63.10-P-0700-02M
13	Prepare inner C-pillar side wall (1)	Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Cutting disk, Ø 65 mm, 80 m/s (max. 23, 500 rpm) Hole punching pliers, dia. 7 mm Drill Straight grinder Angle grinder	AR63.10-P-0700-02M
	Install
14	Install side portal straightening set	Observe setup plans provided. Fit shims with relevant MZ elements on straightening bench. With model 220.8, the module members at the B1-S-column must be offset backwards by a meter.
	Shim for MZ elements	Model 220.8	WF58.50-P-3330-05A
		Side portal frame	Figure
		Check and welding gauges	Figure
15	Install and weld in inner C-pillar side wall (1)		AR63.10-P-0700-03M
15	Install and weld in inner C-pillar side wall (1)	Round wire brush, braided, dia. 70 mm Electrode miller Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Hole punching pliers, dia. 7 mm Clamping pliers MIG MAG gas welder (steel, brazing, aluminum) Inverter spot welder Drill Straight grinder Angle grinder Wet/dry vacuum cleaner Two-post lifting platform 3.0-3.5 t, electromechanical Tarp (fire-resistant)	AR63.10-P-0700-03M
16	Install rear fender		AR63.50-P-1400M
17	Unfasten vehicle from straightening bench
18	Lift vehicle with two-post lift	Two-post lifting platform 3.0-3.5 t, electromechanical
19	Remove straightening bench.
20	Clean weld joints and sheet metal flange with round wire brush	Round wire brush, braided, dia. 70 mm
21	Clean repair areas
22	Prime repair area using primer filler
23	Carry out seam sealing after repairs	Supplement standard sealants with MB body sealant.
23	Carry out seam sealing after repairs	Sealant	*BR00.45-Z-1003-01A
24	Paint repair areas and adjacent surfaces
25	Apply additional cavity preservation
	Notes on cavity preservation	Model 124, 126, 129, 140, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905 Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 Combination pressure spray gun (corrosion protection)
		MB cavity wax preservation, 1 l	*BR00.45-Z-1003-05A
26	Remove tarp from all covered parts that remained in the vehicle.	Tarp (fire-resistant)
27	Install fuel tank	Model 220.025/125/126/163/178 with ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308 Model 220.025/125/126/163/176/178 except ski bag (through-loading feature), code 282a, except refrigerator compartment in rear center backrest, code 308
		Model 220.026/028/063/065/067/070/075/083/084/087/128/165/167/170/175/176/179/183/184/187/875/878 with ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308
		Model 220.026/028/063/065/067/070/073/074/075/083/084/087/128/165/167/170/173/174/175/179/183/184/187/875/878 except ski bag (through-loading feature), code 282a, with refrigerator compartment in rear center backrest, code 308
28	Install rear door
29	Install rear seat backrest	Model 220.875/878 electrically adjustable rear bench seat, code 223b Model 220.875/878 except electrically adjustable rear bench seat, code 223b, except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c. Model 220.875/878 electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c Model 220.0/1
		with electrically adjustable rear bench seat, code 223b
		Model 220.0/1 except electrically adjustable rear bench seat, code 223b, except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c.
		Model 220.0/1 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package, code 224c
		Model 220.875/878 with Vis-a-vis seats	AR91.12-P-1620MP
30	Install floor mats
31	Install all removed detachable parts

Special tools

Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Side Portal Frame (210 589 17 23 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Check And Welding Gauges (220 589 14 23 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05