LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> GL450 AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Mixture Formation - 164 Chassis -- Diesel) >> Testing & Repair >> Remove/install leak oil line to injectors - AR07.03-P-9105A

Remove/install leak oil line to injectors - AR07.03-P-9105A

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 Mercedes-Benz ML350, 2010 Mercedes-Benz ML350, 2009 Mercedes-Benz ML320, 2009 Mercedes-Benz GL320, and 2008 Mercedes-Benz ML320. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 642 in MODEL 164, 203, 204, 207, 209, 211, 212, 219, 221, 251 

Fig 1: Latching Leak Oil Line Circlip
G06878029Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING Removing   
DANGER Risk of explosion  caused by fuel igniting. Risk of injury  to skin and eyes caused by fuel spraying out at high pressure Keep all ignition sources out of hazard area. Do not carry out any work on systems when they are under pressure AS07.16-Z-0001-01A 
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
1 Pull circlip (1) upwards    
2 Unlatch leak oil line (2) upwards    
INSPECT Checking     
3 Check connection for leak oil line (2) on injector NOTES Check O-ring for damage; replace if necessary  
INSTALLING Install     
4 Clip in leak oil line (2) on connection fitting for injector and latch circlip (1) NOTES The leak oil line (2) must audibly clip in on connection fitting for injector and the circlip (1) press down all the way (arrow) in order to avoid the leak oil line (2) springing out.  
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
5 Check leak-tightness for a running engine IMPORTANT Visual inspection only.