Remove/install stepped tandem master brake cylinder - AR42.10-P-0310GZ
MODEL 164
| Remove/install | |||
|---|---|---|---|
| Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Brake fluid notes | All models | AH42.50-P-0001-01A | |
| Notes on repairs to brake system | All models | AH42.00-P-0003-01A | |
| Notes on externally invisible brake fluid loss | All models | AH42.10-P-9406-02GZ | |
| 1 | Reduce vacuum in BAS brake booster | ||
| 2 | Open engine hood and raise to vertical position | AR88.40-P-1000GZ | |
| 3 | Detach rubber seal (1) in the area of the section, left partition wall (4) | ||
| 4 | Remove bolt (2) | ||
| 5 | Detach section, left partition wall (4) from the clips (3) | ||
| 6 | Detach connector of the brake fluid indicator switch (5) | ||
| 7 | Unscrew union nuts from pressure circuit brake line and unscrew secondary brake circuit brake line (6) from stepped tandem brake master cylinder (10) | ||
| *BA42.10-P-1003-04J | |||
| Fig 3 | |||
| Figure | |||
| 8 | Unscrew nuts (7) from stepped tandem brake master cylinder (10) | ||
| *BA42.10-P-1001-05H | |||
| 9 | Pull stepped tandem brake master cylinder (10) off threaded studs and turn to the side | ||
| 10 | Detach connector of ESP brake pressure sensor (8) | ||
| 11 | Remove stepped tandem master brake cylinder (10) | ||
| 12 | Remove screw (12) | *BA42.10-P-1003-05H | |
| 13 | Pull brake fluid reservoir (11) out of stepped tandem brake master cylinder (10) | ||
| 14 | Remove bolts (13) | *BA42.10-P-1002-05H | |
| 15 | Remove impact deflection panel (14) | ||
| 16 | Unscrew ESP brake pressure sensor (B34) | *BA42.45-P-1001-01J | |
| 17 | Install in the reverse order | ||
| 18 | Bleed brake system | AR42.10-P-0010GZ | |
| *BF42.10-P-1001-01G | |||
| Checking | |||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 19 | Check brake system for leaks | AR42.10-P-0100-01GZ | |
| Risk of death caused by body parts being pulled in by rotating vehicle wheels and roller dynamometer rollers | Do not insert your hand into rotating parts. Wear closed and snug-fitting work clothes. Safeguard areas with rotating vehicle parts and dynamometer rollers against unauthorized access. |
AS00.00-Z-0019-01A | |
| 20 | Perform a function test Safeguard roller dynamometer from unauthorized access. | ||
| Brake testing on test stand | AP42.00-P-4290GZ |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 164.1/8 | |
|---|---|---|---|
| BA42.10-P-1003-04J | Brake pipe to master brake cylinder | Nm | 18 |
MASTER BRAKE CYLINDER
| Number | Designation | Model 164.1/8 | |
|---|---|---|---|
| BA42.10-P-1001-05H | Nut, brake master cylinder to brake booster | Nm | 10 |
| BA42.10-P-1002-05H | Bolt, impact deflection panel to master brake cylinder | Nm | 14 |
| BA42.10-P-1003-05H | Bolt, brake fluid reservoir to master brake cylinder | Nm | 4 |
ELECTRONIC STABILITY PROGRAM (ESP)
| Number | Designation | Model 164.1/8 | |
|---|---|---|---|
| BA42.45-P-1001-01J | Brake pressure sensor to master brake cylinder | Nm | 35 |
BRAKE FLUID
| Number | Designation | Model 164.1/8 | ||
|---|---|---|---|---|
| BF42.10-P-1001-01G | Brake fluid | Filling capacity | Liters | ≈ 0.8 |
| Specifications for Operating Fluids | Sheet | BB00.40-P-0330-01A | ||
| Sheet | BB00.40-P-0331-00A | |||