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Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Fuel, Ignition, Engine Control -- Testing & Repair -- 164 Chassis) >> Testing & Repair >> Remove/install fuel distributor with injection valves (ME-SFI) - AR07.03-P-1451 >> Remove/install fuel distributor with injection valves (ME-SFI) - AR07.03-P-1451GZA (ML350, ML550, GL450, GL550)

Remove/install fuel distributor with injection valves (ME-SFI) - AR07.03-P-1451GZA (ML350, ML550, GL450, GL550)

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ENGINE 272, 273 in MODEL 164, 251 

Fig 1: Identifying Fuel Distributor With Injection Valves (ME-SFI) Components
G05257621Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install    
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
1 Remove air filter housing   AR09.10-P-1150GZA
2 Disconnect electrical connector (1a) and electrical connector (1b)    
3 Remove jack for electrical connector (1b) on fuel distributor (2) IMPORTANTInstallation:  Install new cable ties.  
4 Disconnect right connector on ME-SFI [ME] control unit (N3/10)    
5 Remove ME-SFI [ME] control unit (N3/10)   AR07.08-P-7008GZA 
6 Remove right control unit bracket (3a) and left control unit bracket (3b) TORQUE SPECIFICATION *BA07.08-P-1002-01A 
7 Remove feed line duct (4a) from cylinder head cover, resonance intake manifold and right rear engine suspension lug TORQUE SPECIFICATION *BA15.18-P-1001-01B 
    TORQUE SPECIFICATION *BA15.18-P-1002-01B 
    TORQUE SPECIFICATION *BA15.18-P-1003-01B 
8 Remove feed line duct (4b) from resonance intake manifold TORQUE SPECIFICATION *BA15.18-P-1001-01B 
9 Remove feed line duct (4c) from cylinder head cover TORQUE SPECIFICATION *BA15.18-P-1002-01B 
10 Detach rear left engine suspension lug (5) from cylinder head TORQUE SPECIFICATION *BA01.30-P-1005-01O 
11 Disconnect hose (6a) and hose (6b) for crankcase ventilation system    
12 Remove the electrical connectors at the fuel injection valves (Y62)    
13 Reduce fuel pressure with the pressure hose via the service valve (2a)   AR07.03-P-1460-01GZ 
    SPECIAL TOOL Fig 2
14 Disconnect fuel line (7) from fuel distributor (2) IMPORTANT Catch escaping fuel with an absorbent rag!
IMPORTANT Seal off connections immediately using a set of stop plugs.
 
    TORQUE SPECIFICATION *BA07.03-P-1001-01B 
    SPECIAL TOOL Fig 3
15 Remove bolts (2b) and take off fuel distributor (2) with fuel injection valves (Y62) IMPORTANTInstallation:  Replace O-rings of fuel injection valves (Y62). Apply liquid lubricant to O-rings.  
    TORQUE SPECIFICATION *BA07.03-P-1002-01B 
    Lubricating paste *BR00.45-Z-1002-06A 
16 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
17 Carry out an engine test run and check fuel system for leaks    
CONTROL UNIT

Number Designation Engine 272 Engine 273
BA07.08-P-1002-01A Bolt, control unit holder to resonance intake manifold Nm 8 8
ENGINE WIRING HARNESS

Number Designation Engine 272 Engine 273
BA15.18-P-1001-01B Bolt, feed line duct to resonance intake manifold Nm 8 8
BA15.18-P-1002-01B Bolt, feed line duct to cylinder head cover Nm 8 8
BA15.18-P-1003-01B Bolt, feed line duct to motor suspension lug Nm 8 8
CYLINDER HEAD

Number Designation Engine 272 Engine 273
BA01.30-P-1005-01O Bolt connecting suspension lug to cylinder head M8 Nm 20 20
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 272 without code 917 Engine 272 with code 917 Engine 273
BA07.03-P-1001-01B Union nut, fuel feed line to fuel distributor Nm 20 20 20
BA07.03-P-1002-01B Bolt connecting fuel distributor to resonance intake manifold Nm 9 9 9
Fig 2: Identifying Pressure Hose (119 589 04 63 00)
G05257622Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Set Of Stop Plugs (129 589 00 91 00)
G05257623Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60