Remove/install exhaust system complete - AR49.10-P-7000GZS (ML63 AMG)
WARNING: This page does not describe the selected car, but rather 28 other vehicles, including the 2012 Mercedes-Benz GL550, 2012 Mercedes-Benz GL450, 2011 Mercedes-Benz ML63, 2011 Mercedes-Benz ML550, and 2011 Mercedes-Benz ML350. However, it is still accessible from the selected car via links, so may be relevant.
ENGINE 156.980 in MODEL 164.177
| Remove/install | |||
|---|---|---|---|
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on self-locking nuts and bolts | All models | AH00.00-N-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 1 | Lift/jack up vehicle | AR00.60-P-1000GZ | |
| 2 | Remove bolts (2, 3) and struts (4, 5) | *BA22.10-P-1006-03G | |
| *BA22.10-P-1007-03G | |||
| *BA22.10-P-1008-03G | |||
| *BA22.10-P-1009-03G | |||
| 3 | Detach left O2 sensor upstream of TWC connector (G3/3x1), left O2 sensor downstream of TWC connector (G3/5x1), right O2 sensor upstream of TWC connector (G3/4x1) and right O2 sensor downstream of TWC connector (G3/6x1) | ||
| 4 | Remove exhaust system (1) at exhaust manifolds | *BA49.10-P-1002-01S | |
| 5 | Remove three way catalytic converter bracket (6) | Replace bolts. |
|
| *BA49.10-P-1001-01S | |||
| 6 | Remove bolt (7) on catalytic converter bracket (8) | *BA49.10-P-1001-01S | |
| 7 | Unhook exhaust rubber mount (9) | ||
| Lubricating paste Telescoping transmission jack, refer to GOTIS http://gotis.aftersales.daimlerchrysler.com Passenger car transmission platform, refer to GOTIS http://gotis.aftersales.daimlerchrysler.com |
*BR00.45-Z-1002-06A | ||
| 8 | Remove outer exhaust system rubber mount (10) holder | *BA49.10-P-1008-01S | |
| 9 | Disengage exhaust rubber mount (11) | ||
| Lubricating paste | *BR00.45-Z-1002-06A | ||
| 10 | Take out exhaust system (1) | ||
| 11 | Install in the reverse order | ||
| Check | |||
| 12 | Check all exhaust rubber mounts (9, 10, 11) for wear; replace if necessary | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 13 | Carry out engine test run |
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 164 | |
|---|---|---|---|
| BA22.10-P-1006-03G | Bolt, cross strut to engine crossmember | Nm | 45 |
| BA22.10-P-1007-03G | Bolt, diagonal strut to engine crossmember | Nm | 45 |
| BA22.10-P-1008-03G | Bolt, cross strut to body | Nm | 45 |
| BA22.10-P-1009-03G | Bolt, diagonal strut to body | Nm | 45 |
EXHAUST SYSTEM
| Number | Designation | Engine 156.980 in model 164.1 | |
|---|---|---|---|
| BA49.10-P-1001-01S | Bolt, catalytic converter bracket to catalytic convertor | Nm | 20 |
| BA49.10-P-1002-01S | Bolt, flange connection to exhaust pipe/exhaust manifold | Nm | 20 |
| BA49.10-P-1008-01S | Bolt connecting exhaust rubber mount bracket (outer) to bumper bracket | Nm | 12 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Lubricating paste | A 000 989 01 60 |