LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 13 (Engine Timing - 164 Chassis) >> Testing & Repair >> Check, remove, install valve guides - AR05.30-P-3731GZ >> Insert valve guide, inspect - AR05.30-P-3731-03VT

Insert valve guide, inspect - AR05.30-P-3731-03VT

WARNING: This page does not describe the selected car, but rather 28 other vehicles, including the 2012 Mercedes-Benz GL550, 2012 Mercedes-Benz GL450, 2011 Mercedes-Benz ML63, 2011 Mercedes-Benz ML550, and 2011 Mercedes-Benz ML350. However, it is still accessible from the selected car via links, so may be relevant.
TEST AND ADJUSTMENT VALUES FOR VALVE GUIDES

Number Designation Engine 113.989 Engine 112 except 112.951/976, Engines 113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/968/969/971/980/981/982/984/986/987/988/990/991/992/993/995
BE05.30-P-1001-02D Outside diameter of exhaust and intake valve guide Standard series mm 12.540...12.551 12.540...12.551
Standard I series (color: blue) mm 12.560...12.571 12.560...12.571
Repair stage I (color: red) mm 12.740...12.751 12.740...12.751
Repair stage II (color: yellow) mm 13.140...13.151 13.140...13.151
BE05.30-P-1002-02D Bore diameter in cylinder head of exhaust and intake valve guide Standard series mm 12.500...12.511 12.500...12.511
Standard I series (color: blue) mm 12.520...12.531 12.520...12.531
Repair stage I (color: red) mm 12.700...12.711 12.700...12.711
Repair stage II (color: yellow) mm 13.100...13.111 13.100...13.111
BE05.30-P-1003-02D Overlap in cylinder head mm 0.029...0.051 0.029...0.051
BE05.30-P-1004-02D Length L mm 50 50
BE05.30-P-1005-02D Dimension A mm 14.3 (± 0.2) 14.3 (± 0.2)
Fig 1: Identifying Supports (1 Pair) (606 589 00 31 00)
G05027046Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Drift (113 589 00 15 00)
G05027047Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Feeler Gauge (102 589 01 23 00)
G05027048Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  1. Place cylinder head onto the SPECIAL TOOL supports (1 pair) (1).
    Fig 4: Identifying Cylinder Head Supports
    G05027049Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Coat the outside of valve guide (5) with oil.
  3. Position the valve guide (5) and knock into the cylinder head as far as the stop (arrow) of the drift SPECIAL TOOL (3).

    IMPORTANT Check the secure seating of the valve guide (5). The installation depth of the valve guide (5) is fixed by the SPECIAL TOOL drift (3).

    Fig 5: Identifying Valve Guide And Drift
    G05027050Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  4. Check the valve guide (5) with the SPECIAL TOOL feeler gauge (4).

    IMPORTANT The side of the SPECIAL TOOL feeler gauge (4) marked with '0' must be inserted completely into the valve guide (5). The valve guide (5) must be replaced if the SPECIAL TOOL feeler gauge (4) cannot be inserted completely. The valve guide (5) is made of powdered metal. Reaming is not possible.

    Fig 6: Identifying Valve Guide And Feeler Gauge
    G05027051Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
scientia non olet · About LEMON Manuals