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Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 11 (Engine -- Testing & Repair -- 164 Chassis - 1 Of 2) >> Testing & Repair >> Detach/attach engine on front axle carrier - AR01.10-P-2510 >> Detach/attach engine on front axle carrier - AR01.10-P-2510GZS (ML63 AMG)

Detach/attach engine on front axle carrier - AR01.10-P-2510GZS (ML63 AMG)

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ENGINE 156 in MODEL 164, 251 

Fig 1: Identifying Engine On Front Axle Carrier Components (Engine 156)
G05257226Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

26.6.07 Special tool for counterholding the propeller shaft   AR41.10-P-0070-03GZ
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove engine with the front axle carrier (8)   AR01.10-P-2500GZS 
2 Hook engine and mechanism with engine hoist into the lifting eye on the engine IMPORTANT Secure front axle carrier (8) on portable lifting platform with tensioning strap.
Engine hoist (self-locking)
see GOTIS
http://gotis.aftersales.daimlerchrysler.com 		  
3 Raise engine IMPORTANT Only raise far enough for chain on engine hoist to be lightly tensioned.  
4 Remove bolts (1) from the engine mounts    
    TORQUE SPECIFICATION Model 164 *BA22.10-P-1002-03G 
    TORQUE SPECIFICATION Model 251 *BA22.10-P-1002-03F 
5 Remove bracket (2) at oil pan (3) TORQUE SPECIFICATION *BA46.30-P-1008-01O 
6 Unscrew banjo bolt (4) on power steering pump (5) IMPORTANTInstallation:  Replace the gaskets.  
    TORQUE SPECIFICATION *BA46.30-P-1007-01O 
7 Remove front propeller shaft (6) on transfer case (7) IMPORTANT Mark front propeller shaft (6) relative to propeller shaft flange (6a).
IMPORTANT Detach vent line for front axle gear on vent valve.		  
    IMPORTANTInstallation:  Observe tightening procedure for front propeller shaft (6). AR41.10-P-0070-03GZ
    TORQUE SPECIFICATION Model 164 *BA41.10-P-1003-01F 
    TORQUE SPECIFICATION Model 251 *BA41.10-P-1003-01G 
    SPECIAL TOOL Figure
8 Lift engine and transmission out of the front axle carrier (8)    
9 Install in the reverse order    
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 164
BA22.10-P-1002-03G Bolt, front engine mount to engine support Nm 53
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 251
BA22.10-P-1002-03F Bolt, front engine mount to engine support Nm 53
POWER STEERING PUMP

Number Designation Engine 156 in model 164, 209, 211, 219, 251
BA46.30-P-1007-01O High-pressure expansion hose to power steering pump Nm 40
BA46.30-P-1008-01O Bolt, power steering pressure line bracket to engine oil pan Nm 10
PROPELLER SHAFT

Number Designation Model 164.1/8
BA41.10-P-1003-01F Self-locking bolt, propeller shaft to transfer case (to front axle) Stage 1 Nm 40
Stage 2 ∠° 90
PROPELLER SHAFT

Number Designation Model 251
BA41.10-P-1003-01G Self-locking bolt, propeller shaft to transfer case (to front axle) Stage 1 Nm 40
Stage 2 ∠° 90
Fig 2: Identifying Retainer Wrench (102 164 589 02 07 00)
G05257227Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
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