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Remove/install radiator grille - AR88.40-P-4001GZ

MODEL 164 

Shown on model 164.1 

Fig 1: Identifying Radiator Grille Remove/Install Components - Shown On Model 164.1
G05260785Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING Remove    
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Open engine hood   AR88.40-P-1000GZ 
2 Remove expansion rivets (2)    
3 Release radiator grille (1) IMPORTANT Press catch lugs (3) on inside of radiator grille (1) downward with suitable tool.  
4 Push lower area of radiator grille (1) toward rear and remove    
INSTALLING Install     
5 Put on radiator grille (1) and push toward front IMPORTANT The catch lugs (3) should catch audibly in radiator grille (1).  
6 Install expansion rivets (2). IMPORTANTInstallation:  Adjust gap if required.  
      *BE60.00-P-1004-01P 
    SPECIAL TOOL Feeler gauge Figure
7 Close engine hood   AR88.40-P-1000GZ 
    IMPORTANTInstallation:  Adjust gap if required.  
      *BE60.00-P-1003-01P 
    SPECIAL TOOL Feeler gauge Figure
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 164.1 Model 164.8
BE60.00-P-1003-01P Gap dimension Door sill molding to front door Dimension "G" mm 6 (±1) 6.0 (±1.0)
Rear door to rear fender Dimension "H" mm 4.5 (±0.5) 4.5 (±1.0)
Front door to A-pillar Dimension "I" mm 4.5 (±0.5) 4.5 (±1.0)
Fender to side headlamps Dimension "J" mm 4 (±1) 4.0 (±1.0)
Engine hood to front grille Dimension "K" mm 6 (±1.5) 6.0 (±1.0)
  See picture   AR60.00-P-0700-01GZ AR60.00-P-0700-01GZ
BE60.00-P-1004-01P Gap dimension Rear door to C-pillar Dimension "L" mm 4.5 (±0.5) 4.5 (±1.0)
Engine hood to headlamp Dimension "M" mm 4 (±1) 4.0 (±1.0)
Bumper to headlamps Dimension "N" mm 4 (±1) 4.0 (±1.0)
Front grill to bumper Dimension "O" mm 6 (±1.5) -
Taillamp to rear-end door Dimension "P" mm 5 (±0.5) 5.0 (±1.0)
  See picture   R60.00-P-0700-01GZ AR60.00-P-0700-01GZ
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G05260786Courtesy of MERCEDES-BENZ OF NORTH AMERICA.