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Home >> Mercedes Benz >> 2008 >> G500 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- Maintenance -- G-Class (463) >> Maintenance >> Rear axle - oil change - AP35.00-P-3501G

Rear axle - oil change - AP35.00-P-3501G

MODEL 461, 463 with REAR AXLE 741.1 

MODEL 460, 461, 463 with REAR AXLE 741.5 

MODEL 461 with REAR AXLE 741.6 

MODEL 461, 463 with REAR AXLE 742.6 

Fig 1: Identifying Filler Plug And Drain Screw
G07888402Courtesy of MERCEDES-BENZ USA
  Replace     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Only replace the oil when the rear axle is at operating temperature.    
1 Warm up vehicle IMPORTANT Warm up the vehicle until the oil in the rear axle has reached operating temperature.  
2 Raise vehicle with vehicle lift IMPORTANT The vehicle must be horizontal.  
REFER TO TESTING & REPAIR Lift/jack up vehicle AR00.60-P-1000G
CLEAN Clean     
3 Clean the area surrounding the filling screw and drain plug (1, 2) Cleaner from package *BR00.45-Z-1028-04A 
REMOVING Removing     
4 Remove filling screw (1) and then drain plug (2) IMPORTANT Drain the oil completely.
Mobile used oil collector
gotis://S_18.1_05.0 
 
CLEAN Clean     
5 Clean filler screw and drain plug (1, 2) along with the threaded holes in the rear axle housing Cleaner from package *BR00.45-Z-1028-04A 
INSTALLING Install     
6 Screw in and tighten drain plug (2) TORQUE SPECIFICATION Oil drain screw to axle housing *BA35.30-P-1001-02A 
7 Pour in oil until it reaches lower edge of filler opening IMPORTANT Model 463.270/271 with rear axle 742.606: Use only Castrol SAF - XJ/SAE 75W-140.  
FLUID SPECIFICATION Filling capacity *BF35.10-P-1001-01A 
8 Screw in filling screw (2) and tighten TORQUE SPECIFICATION Oil filler screw to axle housing *BA35.30-P-1002-02A 
9 Lower vehicle    
REAR AXLE DRIVE

Number Designation Model 460, 461, 463
BA35.30-P-1001-02A Oil drain screw to axle housing Nm 90
BA35.30-P-1002-02A Oil filler screw to axle housing Nm 90
REAR AXLE NUMBER

Number Designation Models 460, 461 with rear axle 741.5 up to 05/82 Models 460, 461 with rear axle 741.5 as of 06/82 Model 461 without rear axle 741.5, 741.690/691
BF35.10-P-1001-01A Hypoid gear oil Filling capacity Liters 1.6 1.8 1.8
Specifications for Operating Fluids Sheet BB00.40-P-0235-00A BB00.40-P-0235-00A BB00.40-P-0235-00A
REAR AXLE

Number Designation Model 461 with rear axle 741.690/691 Model 463 except model 463.270/271 Model 463.270/271
BF35.10-P-1001-01A Hypoid gear oil Filling capacity Liters 2.0 1.8 1.8
Specifications for Operating Fluids Sheet BB00.40-P-0235-00A BB00.40-P-0235-00A BB00.40-P-0235-61A
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Cleaner from package Adolf Wurth GmbH & Co. KG
Reinhold-Wurth-Str. 12-17
74653 Kunzelsau-Gaisbach
Germany
Tel. +49 7940 15-0
Fax +49 7940 15-1000
www.wuerth.de