Separate outer side longitudinal member - AR63.30-P-1050-01T
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) |
| WH58.30-Z-1004-20A | Hot-air gun |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Mark separation points on side longitudinal member with cutting templates and cut with body saw (areas A and B).
- Transfer separation point onto B-pillar with new part and separate.
Shorten new part approx. 50 mm for corrosion protection reasons.
- Expose spot welds and cut out with spot weld cutter (areas D to F).
- Heat longitudinal member in shaded areas.
- Remove longitudinal member.
- Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
- Remove grinding and drilling chips with wet/dry vacuum cleaner.
- Coat insides of connection surfaces with zinc dust paint