Separate center roof paneling - AR65.10-P-1000-02T

Fig 1: Identifying Spot Weld Miller (201 589 00 51 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 RPM)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 2: Identifying Spot Weld Areas (1 Of 2)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Expose spot welds and cut out with spot weld cutter (areas A to D).

Fig 3: Identifying Spot Weld Areas (2 Of 2)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Grind out welds (areas E to J).
Remove center roof paneling.

Fig 4: Locating Grinding Areas
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Locating Connection Surfaces Shaded Areas - Front View
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Front view
Grind connection surfaces down to bare metal in shaded areas. Sand spot welding flanges to bare metal on both sides
Remove grinding and drilling chips with wet/dry vacuum cleaner.
Coat insides of spot welding flanges with zinc dust paint.

Fig 6: Locating Connection Surfaces Shaded Areas - Rear View
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

View from rear