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Home >> Mercedes Benz >> 2008 >> E550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End -- E550 (211.072) >> Testing & Repair >> Install cross member and weld in - AR64.20-P-1060-03T

Install cross member and weld in - AR64.20-P-1060-03T

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant, white, 310 ml, DB supply specification 6069.20 A 001 989 63 20
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1001-13A Blind rivet 6.4x14 A 003 990 35 97
Fig 1: Locating Rivet Holes (Areas A And E)
G07508427Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  1. Install, fit rear cross member (flush with holes, positive) and fix with clamping pliers.
  2. Drill 6.5 mm dia. rivet holes (areas A and E).
  3. Remove rear cross member.
  4. Deburr rivet holes on both sides
  5. Install rear cross member, fit and fasten with pop-up rivets with locking thread and clamping pliers.
  6. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD cross member (areas B, D, F and H).
  7. Rivet rear cross member with Ø 6.4 14 mm Polygrip flat head rivets (areas A and E).

    IMPORTANT In the event of damage of reinforcement (1) left and/or right.

  1. 8.1 Install rear cross member, fit and fasten with straightening member and clamping pliers.

    IMPORTANT Use spacer plate.

  2. 9.1 Drill 6.5 mm dia. rivet holes (areas J and N).
  3. 10.1 Remove rear cross member.
  4. 11.1 Deburr rivet holes on both sides
  5. 12.1 Install rear cross member, fit and fasten with straightening member and pop-up rivets with locking thread.
  6. 13.1 Rivet rear cross member with Ø 6.4x14 mm Polygrip countersunk head rivets (areas J and N).
    Fig 2: Locating Rivet Holes (Areas J And N)
    G07508428Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 3: Identifying Rear Cross Member Riveting Areas
    G07508429Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  7. 14.1 Rivet rear cross member with 6.4x14 mm Polygrip flat head rivets (areas K and O).
  8. 15.1 POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD cross member (areas B, C, F and G).