Install and weld in bottom rear center section - AR64.20-P-1000-08T

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number	Designation				Model 211.0
BE60.00-P-1001-01F	Gap dimension	Engine hood to fender	Dim. "A"	mm	3.5 (±0.5)
		Engine hood to headlamp	Dim. "B"	mm	4 (+1)
		Radiator grille/bumper	Dim. "C"	mm	5.5 (+1)
			See picture		AR60.00-P-0700-01T
BE60.00-P-1002-01F	Gap dimension	Front door to A-pillar	Dim. "D"	mm	4.5 (±0.5)
		Front door to fender	Dim. "E"	mm	4 (±0.5)
		Front door to rear door	Dim. "F"	mm	4 (+1)
		Front door to roof	Dim. "G"	mm	4.5 (±0.5)
		Rear door to top of side section	Dim. "H"	mm	4.5 (±0.5)
		Rear door to side section, bottom	Dim. "I"	mm	3.5 (±0.5)
			See picture		AR60.00-P-0700-01T
BE60.00-P-1003-01F	Gap dimension	Trunk lid to rear fender, top	Dim. "J"	mm	3,5 (+1)
		Trunk lid to rear lamp unit	Dim. "K"	mm	3.9 (+1)
		Trunk lid to bumper	Dim. "L"	mm	6.5 (-0.5/+1)
		Rear fender to rear lamp unit	Dim. "M"	mm	2.5 (±0.5)
		Trunk lid license plate panel to rear lamp unit	Dim. "N"	mm	4.3 (+1)
			See picture		AR60.00-P-0700-01T
BE60.00-P-1004-01F	Gap dimension	Fuel filler flap	Dim. "O"	mm	3.5 (±0.5)
			See picture		AR60.00-P-0700-01T

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-13A	Blind rivet 6.4 14	A 003 990 35 97

Fig 2: Identifying Rivet Hole Drilling Areas

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

1. Install reinforcements on rear outer left and/or right cross member and fit. Drill 6.5 mm dia. rivet holes (areas A and B).
2. Remove reinforcements from rear outer left and/or right cross member. Deburr rivet holes on both sides.
3. Install reinforcements on rear outer left and/or right cross member and fasten with pop-up rivet with locking thread.
4. Rivet reinforcements on rear outer left and/or right cross member and inner longitudinal member with Polygrip flat head rivet, Ø 6.4 x 14 mm (areas A and B).
5. Reinforcements on rear outer left and/or right cross member (areas C and D).
   Fig 3: Identifying Reinforcements On Rear Outer Cross Members (Areas C And D)

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
6. Install bottom rear center section, rear lamp, rubber seal and striker eye.
7. Check sizes of gaps and adjust: rear fender/taillamp trunk lid/upper rear fender trunk lid covering/taillamp trunk lid/taillamp

   Use feeler gauge!

   Fig 4: Locating Gaps - Rear Fender/Taillamp , Trunk Lid/Upper Rear Fender And Trunk Lid Covering/Taillamp

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
   Fig 5: Identifying Bottom Rear Center Section (Areas C To N)

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
8. Bottom rear center section (areas C to N).
   Fig 6: Welding Bottom Rear Center Section

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.