Install wheelhouse and weld in - AR62.20-P-1200-17T

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.4 14	A 003 990 35 97

Fig 1: Locating Dia. 6.5 mm Rivet Holes (Areas A, N, U, And V)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

1. Install wheelhouse and dividing wall, fit and fasten with straightening set and clamping pliers.
2. Drill holes (areas a2 and n1).
3. Drill dia. 6.5 mm rivet (areas a, n, u, and v).
   Fig 2: Locating Dia. 6.5 mm Rivet Holes (Areas D, G, H And M)

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
4. Drill dia. 6.5 mm rivet (areas d, g, h and m).
   Fig 3: Locating Dia. 6.5 mm Rivet Holes (Areas C, S, P And W)

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
5. Drill dia. 6.5 mm rivet (areas c, s, p and w).
   Fig 4: Locating Dia. 6.5 mm Rivet Holes (Areas I And X)

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
6. Drill dia. 6.5 mm rivet (areas I and X).
7. Remove wheelhouse and dividing wall, deburr rivet holes on both sides.
   Fig 5: Locating Wheelhouse And Dividing Wall Areas P, Q, S, T And W

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
8. Install wheelhouse and dividing wall, fasten with straightening element, threaded tacking pins and clamping pliers.
9. Weld in with (areas t and q).
10. Rivet wheelhouse and dividing wall with Polygrip 6.4 x 14 mm dia. flat head rivet (areas p, s and w).
    Fig 6: Locating Wheelhouse And Dividing Wall Areas C, C1, E, K, L, X & Y

    Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
11. Weld in wheelhouse with (areas c1, f and i).
12. Weld in wheelhouse with (areas e, k and y).
13. Rivet wheelhouse and dividing wall with Polygrip 6.4 x 14 mm dia. flat head rivet (areas c, l and x).
    Fig 7: Locating Wheelhouse And Dividing Wall Areas A, A1, A2, D, G, H, M, N, N1, U And V

    Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
14. Weld in wheelhouse with (areas a1, a2 and n1).
15. Rivet wheelhouse and dividing wall with Polygrip 6.4 x 14 mm flat head rivet (areas a, d, g, h, m, n, u and v).
16. Weld in wheelhouse with (area u1).
    Fig 8: Locating Wheelhouse Welding Area U1

    Courtesy of MERCEDES-BENZ OF NORTH AMERICA.