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Home >> Mercedes Benz >> 2008 >> E550 Base >> Repair and Diagnosis >> Collision >> Body Panels >> Side Wall -- E550 (211.072) >> General Information >> Install cross member below front seat - AR63.40-P-1190-03T

Install cross member below front seat - AR63.40-P-1190-03T

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant, white, 310 ml, DB supply specification 6069.20 A 001 989 63 20
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1001-13A Blind rivet 6.4x14 A 003 990 35 97
  1. Install cross member below front seat, fit and fasten with clamping pliers.

    IMPORTANT Dimension x = approx. 575 mm.

  2. Drill dia. 6.5 mm rivet holes (areas A3 and B).
  3. Spot-drill holes (area A1).
  4. Remove cross member below front seat.
  5. Deburr rivet holes on both sides
    Fig 1: Locating Holes (Areas A1, A3 And B)
    G07508351Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  6. Install cross member below front seat and fasten with clamping pliers and screw-on clamping grippers.
  7. Rivet cross member below front seat and main floor with Polygrip flat head rivets Ø 6.4x14 mm (areas A3, A4 and B).

    IMPORTANT Rivet from bottom in area A4

  8. Weld in cross member below front seat and main floor with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area A2).
  9. Weld in cross member below front seat, connection carrier and main floor with SHIELDED GAS PLUG WELD (area A1).
    Fig 2: Locating Cross Member Below Front Seat And Main Floor Rivets (Areas A3, A4 And B) & Welds (Area A2)
    G07508352Courtesy of MERCEDES-BENZ OF NORTH AMERICA.