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Prepare body flange for installation of window - AR67.10-P-1501-01TS

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1019-02A Bonding agent Sika primer 206 G+P Sika Deutschland GmbH
Stuttgarter Strasse 139
72574 Bad Urach
Germany
Tel. +49 7125 940-761
Fax +49 7125 940-763
www.sika-industry.de
BR00.45-Z-1090-02A Sika activator A 005 989 58 71
BR00.45-Z-1012-07A Primer stick A 000 986 27 50
BR00.45-Z-1050-07A Hepox 2-component EP primer filler 4017 (Spray Max) Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Koln
Germany
Tel. +49 221 370606
Fax +49 221 3706410
www.spieshecker.com
Fig 1: Locating Rubber Window Spacers, Adhesive Fabric Tape & Dimension A
G07508563Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

NOTES The bonding area on the body flange must be absolutely free of dust and grease. Apply primer filler only on body flange in entire bonding area when repairing damage to prevent adhesion problems when installing window. The primer stick can be used if damage is <10 %, if damage is >10 % coat body flange with 2-component primer filler.

IMPORTANT Observe the manufacturer's specifications for the curing and processing time of the primer filler.

  1. Cut off residual adhesive material on body flange with suitable scraper blade.
  2. Remove adhesive material residues.
  3. Replace textile tape (1).
  4. Clean adhesive surface on body flange with cleaner and allow to flash off.
  5. Apply primer in areas with missing or damaged remaining adhesive to body flange.
  6. Repair paint damage in bonding area and on body flange with primer stick or 2-component primer filler.
  7. Glue rubber window spacer (2) at top to roof extension according to dimension (a) and glue on lower rubber window spacer (2) according to sheet metal elevation (arrow).

    IMPORTANT The material thickness of the upper rubber window spacers (2) is approx. 2 mm, the lower rubber window spacers (2) approx. 5 mm.

  8. Clean working area with wet/dry vacuum cleaner.

    Wet and dry vacuum cleaner

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