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Align windshield in body opening - AR67.10-P-1000-04TS

CHECK VALUES FOR WINDSHIELD

Number Designation Model 211 without code 413, 419 Model 211 with code 413, 419
BE67.10-P-1001-01C Distance between edge of sprayed area at windshield and front edge of roof mm 2 -
BE67.10-P-1002-01C Distance between top edge of window and base center point of clip attaching trim strip at top mm - 4.5
TEST AND ADJUSTMENT VALUES FOR WINDSHIELD

Number Designation Model 212
BE67.10-P-1001-01G Distance between top edge of windshield and transition between rabbet and front edge of roof Dimension "a" mm 5 (±1)
See picture   -

NOTES Aid of helper is required for positioning, aligning and prying out the windshield (1). Position suction lifting device in upper third of windshield (1). The windshield (1) must be installed at an actuate angle to the A-pillars, otherwise the installation operation is unnecessary difficult and the danger exists of the windshield (1) heating against the body flange and being damaged.

  1. Align windshield (1) above body opening, in center in relation to A-pillars and lower carefully and slowly.

    Shown on model 211 

    Fig 1: Aligning Windshield Above Body Opening
    G07508535Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    NOTES Align the windshield (1) above the rubber window spacers while still suspended. If the gross weight of the windshield (1) is placed on the rubber windshield spacers alone, they can tilt when correcting the installation position of the windshield (1), damaging the windshield (1).

  2. Adjust gap dimension between windshield (1) and front edge of roof.
  3. Center gap dimension between left and right A-pillar and windshield (1) (area A).
  4. Lower windshield (1) onto rubber window spacers and measure transition between windshield (1) and front edge of roof with a straight edge.

    IMPORTANT The transition should be flush and should not deviate more than 1 mm upward or downward. Compensate height differences with rubber window spacers.

  5. Mark installation position of windshield (1) by gluing on suitable strips of tape (arrows) in the area of the front edge of the roof and cut through strips of tape (arrows) at top of apex seal.
  6. Carefully lift windshield (1) from body flange with aid of helper.