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Home >> Mercedes Benz >> 2008 >> E320 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging >> Testing & Repair >> Remove/install charge air hose upstream of charge air cooler - AR09.41-P-8621TI

Remove/install charge air hose upstream of charge air cooler - AR09.41-P-8621TI

ENGINE 642 in MODEL 211 

Shown on ENGINE 642.910 in MODEL 203 

Fig 1: Locating Charge Air Hose Upstream Of Charge Air Cooler
G07253136Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/Install     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near engine Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove front bottom section of sound-proofing capsule   AR94.30-P-5300T
2 Disconnect charge air hose upstream of charge air cooler (1) at charge air cooler (2) NOTESInstallation:  Check sealing rings and safety clips for damage and replace if necessary to prevent leaks at the engine  
3 Disconnect charge air hose upstream of charge air cooler (1) at engine charge air duct upstream of charge air cooler (3) NOTESInstallation:  Check sealing rings and safety clips for damage and replace if necessary to prevent leaks at the engine  
4 Install in the reverse order