Remove/install rear wall between interior and trunk - AR64.20-P-1090T
MODEL 211.0 except CODE (287) Through-loading feature
| Remove | |||
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear protective respiratory mask, protective gloves and safety glasses. Use suitable, grounded vacuum cleaner |
AS60.00-Z-0007-01N | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury from adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Only pour glue into suitable and appropriately marked containers. | AS00.00-Z-0016-01A | |
| General information on repairs to body | All models | AH60.00-N-0001-01A | |
| Preliminary treatment of bonding surfaces | Model 171, 211, 215, 240, 414, 639 | AH60.00-P-0008-01N | |
| 1 | Remove rear shelf | Except electric rear window roller blind, code 540a | AR68.30-P-4580T |
| With electric rear window roller blind, code 540a | AR68.30-P-4580TB | ||
| 2 | Remove center paneling in trunk | AR68.30-P-4810T | |
| 3 | Remove detachable parts in area to be repaired | ||
| 4 | Cover all detachable body components that remain in the area to be repaired | Tarpaulin (fire-resistant) | |
| 5 | Separate rear wall (1) | AR64.10-P-5746-01T | |
| Hot-air gun - 3000 W Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
|||
| 6 | Prepare rear wall (1) for installation | AR64.10-P-5746-02T | |
| Recycle aluminum parts | OS60.00-P-0001-01N | ||
| Aluminum workshop vehicle Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Adhesive |
*BR00.45-Z-1092-02A | ||
| Install | |||
| 7 | Install rear wall (1) | AR64.10-P-5746-03T | |
| General information on riveting | Model 168, 171, 203, 209, 211, 215, 230, 240, 414, 639 Clamping pliers Manual temporary fastener, 6.4 mm dia., clamping range 0 to 15 mm, identification color silver Hot-air gun - 3000 W PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com |
AH60.00-P-0003-01N | |
| Hand riveter Aluminum workshop vehicle Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Adhesive |
*BR00.45-Z-1092-02A | ||
| Polygrip flat/round head rivet, 6.4x14 | *BR00.45-Z-1001-13A | ||
| 8 | Remove tarpaulin | ||
| 9 | Install rear shelf | Except electric rear window roller blind, code 540a | AR68.30-P-4580T |
| With electric rear window roller blind, code 540a | AR68.30-P-4580TB | ||
| 10 | Install center paneling in trunk | AR68.30-P-4810T | |
| 11 | Install all removed detachable body components |
REPAIR MATERIALS CHART
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 14 | A 003 990 35 97 |