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Empty/fill fuel tank - AR47.10-P-4001TX

MODEL 219 with ENGINE 113, 156, 272, 273 

Fig 1: Filling Fuel Tank
G10768099Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

12.9.07 Actuate fuel pump control unit via Star Diagnosis and empty fuel tank via the pressure hose - added Step 6.2  
  Drain     
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
1 Unscrew fuel filler flap and tank lid and close them again. IMPORTANT To release the overpressure in the fuel tank.  
2 Open engine hood   AR88.40-P-1000TX
3 Remove front engine cover    
4 Unscrew the cap (1) from service valve (2)    
5 Screw on pressure hose (3) at service valve (2) SPECIAL TOOL Pressure hose Fig 2
6.1 Start engine and drain fuel tank through pressure hose (3) Except model 219.357
IMPORTANT The fuel tank is emptied via excess fuel delivered. When emptying observe maximum filling capacity of fuel tank.
IMPORTANT Use safety tank (4) for collecting the fuel.
 
FLUID SPECIFICATION *BF47.10-P-1001-01D 
IMPORTANT
IMPORTANT The engine cannot be started if the fuel pump is defective: →
Fig 2
Pump out fuel. AR47.10-P-4001-01TX
6.2 Actuate fuel pump control unit via Star Diagnosis and empty fuel tank via the pressure hose (3) Model 219.357
IMPORTANT When emptying observe maximum filling capacity of fuel tank.
 
IMPORTANT Use safety tank (4) for collecting the fuel.  
FLUID SPECIFICATION Fuel tank capacity *BF47.10-P-1001-01D 
SPECIAL TOOL Pressure hose Fig 2
7 Install in the reverse order    
  Fill     
8 Open fuel filler flap and tank cap    
9 Pump fuel out of the safety reservoir (4) through the filler neck into the fuel tank IMPORTANT To prevent electrostatic charging, the extraction pump must be grounded.
IMPORTANT Observe manufacturer's operating instructions and notes.
 
10 Screw on tank cap and close fuel filler flap    
11 Remove ground clamp of extraction pump    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
12 Check fuel system for leaks with engine running NOTES In the event of oil loss determine and eliminate cause otherwise malfunctions and serious environmental pollution may occur.  
FUEL TANK

Number Designation Model 219
BF47.10-P-1001-01D Fuel tank capacity Total filling capacity Liters 80
Reserve capacity Liters 8 to 9
Fig 2: Identifying Pressure Hose (119 589 04 63 00)
G10768100Courtesy of MERCEDES-BENZ USA