LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> CLS550 >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> Body Sealing, Corrosion Protection - 219 Chassis >> Testing & Repair >> Cavity preservation following repair work - AR97.20-P-1500Y

Cavity preservation following repair work - AR97.20-P-1500Y

MODEL 219 Engine hood 

Fig 1: Identifying Engine Hood Repair Work Area
G07501788Courtesy of MERCEDES-BENZ USA

Reinforcement in front footwell 

Fig 2: Identifying Reinforcement In Front Footwell Repair Work Area
G07501789Courtesy of MERCEDES-BENZ USA

Left driver and rear door 

Fig 3: Identifying Left Driver And Rear Door Repair Work Area
G07501790Courtesy of MERCEDES-BENZ USA

Rear axle crossmember and below rear seat 

Fig 4: Identifying Rear Axle Crossmember And Below Rear Seat Repair Work Area
G07501791Courtesy of MERCEDES-BENZ USA

Rear center section 

Fig 5: Identifying Rear Center Section Repair Work Area
G10768832Courtesy of MERCEDES-BENZ USA

Trunk lid 

Fig 6: Identifying Trunk Lid Repair Work Area
G10768833Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Entire Underbody Repair Work Area
G10768834Courtesy of MERCEDES-BENZ USA

Entire underbody 

DANGER Risk of explosion  and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when handling anticorrosion agents. Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A
NOTES Notes on cavity preservation Model 124, 126, 129, 140, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 219, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905
Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
AH97.20-P-0001-01B
1 Perform repair preservation IMPORTANT Apply cavity sealant from inside in crosshatched areas following sealing and paintwork, however, before performing assembly work. Apply repair preservation agent twice after a drying time of 5 minutes in between.
IMPORTANT The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry.
IMPORTANT Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
 
REFER TO MAINTENANCE Processing instructions for cavity preservation agent   AP97.20-P-0640-01Y
REFER TO BASIC KNOWLEDGE Cavity protection, general   GF98.00-P-2045A
    Combination pressure spray gun (corrosion protection)
 
 
    MB cavity wax preservation, 1l *BR00.45-Z-1003-05A 
2 Remove cavity sealant from drain holes IMPORTANT The processing temperature should not be less than 15°C. Additional preservation measures may be required, depending on the repair area, deviating from the standard cavity preservation shown.  
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity sealant, solvent-free (1 l container) A 000 986 72 70 05