Remove/install rear axle brake caliper - AR42.10-P-0080AC
MODEL 209.376 as of 24.4.04,
209.377,
209.476 as of 24.4.04,
209.477, 171.473
Shown on model 209 without code P98 Black Series
MODIFICATION NOTES
| 2.9.04 | Value changed from 55 Nm to 85 Nm | Value in row 1001 models 209.376/476 as of 24.4.04 revised |
| Remove/install | |||
|---|---|---|---|
| Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Notes on installing brake hoses | AH42.10-P-9406-01A | ||
| 1 | Lift/jack up vehicle | AR00.60-P-1000P | |
| 2 | Remove wheels | ||
| Remove/install wheels, rotate if necessary | AP40.10-P-4050Z | ||
| 3 | Remove brake pads (43) | AR42.10-P-1600AC | |
| 4 | Remove brake hose (51) | AR42.10-P-0013P | |
| 5 | Detach right rear brake pad contact sensor (S10/4) from the right rear brake pad contact sensor connector (S10/4x1) | ||
| Notes on installing brake pad wear sensor contact sensors | AH42.10-P-0003-01A | ||
| 6 | Unscrew right rear brake pad contact sensor connector (S10/4x1) from brake caliper (31a) | ||
| 7 | Unscrew bolts (35) from wheel carrier and remove brake caliper (31a) | ||
| *BA42.10-P-1001-12C | |||
| 8 | Install in the reverse order | ||
| 9 | Bleed brake system | AR42.10-P-0010P | |
| Checking | |||
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work | Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 10 | Operate brake pedal several times until brake pads (43) make contact with brake disks (firm resistance can be felt) | ||
| 11 | Check brake system for leaks | AR42.10-P-0100-01A | |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 209.376/476 as of 24.4.04, model 209.477, model 209.377 without code P98 Black Series (4-piston fixed brake caliper) | Model 209.377 with code P98 Black Series | |
|---|---|---|---|---|
| BA42.10-P-1001-12C | Self-locking bolt, brake caliper to wheel carrier | Nm | 85 | 85 |