Remove/install front axle brake caliper - AR42.10-P-0070AC
MODEL 209.376 as of 24.4.04, 209.377,
209.476 as of 24.4.04,
209.477, 171.473
Shown on model 209 without code P98 Black Series
Shown on model 209 with code P98 Black Series
MODIFICATION NOTES
| 2.9.04 | Value changed from 85 Nm to 115 Nm | Value in row 1001 model 209.375/376/475/476 revised |
| Remove/install | |||
|---|---|---|---|
| Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Lift/jack up vehicle | Model 171 | AR00.60-P-1000V |
| Model 209 | AR00.60-P-1000P | ||
| 2 | Remove wheels | ||
| Remove/install wheels, rotate if necessary | Model 171 | AP40.10-P-4050V | |
| Model 209 | AP40.10-P-4050Z | ||
| 3 | Remove brake hose | ||
| Model 209 | AR42.10-P-0013P | ||
| Model 171 | AR42.10-P-0013V | ||
| 4 | Detach right front brake pad contact sensor (S10/2) from right front brake pad contact sensor connector (S10/2x1) | ||
| Notes on installing brake pad wear sensor contact sensors | AH42.10-P-0003-01A | ||
| 5 | Unscrew right front brake pad contact sensor connector (S10/2x1) from brake caliper (31a) | ||
| *BA42.10-P-1004-10P | |||
| *BA42.10-P-1003-10C | |||
| 6 | Remove brake pads (43) on front axle | AR42.10-P-1600AC | |
| 7.1 | Unscrew bolts (35) from carrier and remove brake caliper (31a) | Vehicles without code P98 Black Series | |
| *BA42.10-P-1001-10P | |||
| *BA42.10-P-1001-10C | |||
| 7.2 | Unscrew bolts (36) from steering knuckle (34) and remove brake caliper (31a) | Vehicles with code P98 Black Series | |
| *BA42.10-P-1001-10C | |||
| 8 | Install in the reverse order | ||
| 9 | Bleed brake system | Model 171 | AR42.10-P-0010V |
| Model 209 | AR42.10-P-0010P | ||
| Checking | |||
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work | Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 10 | Operate brake pedal several times until brake pads (43) make contact with brake disks (firm resistance can be felt) | ||
| 11 | Check brake system for leaks | Model 171 | AR42.10-P-0100-01V |
| Model 209 | AR42.10-P-0100-01A |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 171 | |
|---|---|---|---|
| BA42.10-P-1001-10P | Self-locking bolt, caliper support to steering knuckle | Nm | 115 |
| BA42.10-P-1004-10P | Self-locking bolt, brake pad contact sensor to brake caliper | Nm | 7 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 209 209.377 except code P98 Black Series | Model 209.377 with code P98 Black Series | ||
|---|---|---|---|---|---|
| BA42.10-P-1001-10C | Self-locking bolt, brake caliper to steering knuckle | Stage 1 | Nm | 115 | 30 |
| Stage 2 | ∠ ° | - | 90 | ||
| BA42.10-P-1003-10C | Self-locking bolt, brake pad contact sensor to brake caliper | Nm | 8 | 8 | |