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Home >> Mercedes Benz >> 2008 >> CL63 >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System, Equipment & Instructions -- Testing & Repair -- Cl63 >> Testing & Repair >> Remove/install SAM control unit with fuse and relay box in trunk - AR54.21-P-1258SX

Remove/install SAM control unit with fuse and relay box in trunk - AR54.21-P-1258SX

MODEL 216.3, 221.0 /1 

Shown on model 221 up to 1.6.08 without code (809) Model year 2009 

Fig 1: Identifying SAM Control Unit With Fuse And Relay Box Components
G07300962Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Bow & Rear SAM Control Unit With Fuse And Relay Module
G07300963Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
IMPORTANT The SAM control unit (2) of the rear SAM control unit with fuse and relay module assembly (N10/2) can be removed or replaced separately.
See steps 1 to 8.
   
1 Temporarily store basic data from SAM control unit (2) in STAR DIAGNOSIS When replacing the SAM control unit (2).
Installation:  Transfer the temporarily stored basic data to the new SAM control unit (2).
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
2 Remove rear shelf reinforcement   AR64.10-P-1200SX
3 Switch off ignition and withdraw transmitter key or Keyless Go start/stop button from the EIS [EZS] control unit IMPORTANT Keyless Go start/stop button only for vehicles with code (889) Keyless Go.  
4.1 Detach bracket of on-board electrical system battery (G1) and swing on-board electrical system battery (G1) to one side Model 216.3, 221.0/1 up to 1.6.08 without code (809) Model year 2009  
TORQUE SPECIFICATION *BA54.10-P-1027-01C 
5 Disconnect electrical connector of luggage compartment Keyless-Go antenna (A2/35) On vehicles with code (889) Keyless go  
6 Remove bolts (1) and pull forward rear SAM control unit with fuse and relay module (N10/2) until the wiring harness (3) and wiring harness (4) is accessible behind the rear SAM control unit with fuse and relay module (N10/2) Installation:  Ensure that no electrical lines are pinched otherwise there is the danger of damaging the electrical system.  
7 Expose wiring harness (3) and wiring harness (4) on the rear panel Installation:  Observe routing and fixing of wiring harnesses.  
8 Unlock SAM control unit (2) (arrows), remove from rear SAM control unit with fuse and relay module (N10/2) and disconnect electrical connectors When replacing the SAM control unit (2) separately.
IMPORTANT Number of electrical connectors can vary according to vehicle equipment.
 
9 Disconnect ground cable Depending on the battery system fitted, disconnect the corresponding ground lines in order to de-energize the on-board electrical system. AR54.10-P-0003SX 
10 Separate electrical connectors and fuse holders from the rear SAM control unit with fuse and relay module (N10/2) IMPORTANT The number of electrical connectors and fuse holders differs depending on the vehicle equipment.  
11 Remove rear SAM control unit with fuse and relay module (N10/2)    
12 Unlock SAM control unit (2) (arrows) and remove from rear SAM control unit with fuse and relay module (N10/2) When replacing the rear SAM control unit with fuse and relay module (N10/2).  
13 Remove bracket from rear SAM control unit with fuse and relay module (N10/2) When replacing the rear SAM control unit with fuse and relay module (N10/2).  
14 Compare the fuse and relay fittings of the new rear SAM control unit with fuse and relay module (N10/2) with that of the old rear SAM control unit with fuse and relay module (N10/2) and adapt fittings if necessary When replacing the rear SAM control unit with fuse and relay module (N10/2).  
15 Install in the reverse order    
BATTERY

Number Designation Model 216
BA54.10-P-1027-01C Bolt, battery bracket to body M6 Nm 8
M8 Nm 23