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Home >> Mercedes Benz >> 2008 >> CL63 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Cl63 >> Testing & Repair >> Remove/install BAS diaphragm travel sensor - AR42.31-P-6002SX

Remove/install BAS diaphragm travel sensor - AR42.31-P-6002SX

MODEL 216.### 1# 

MODEL 221.### 1# 

Fig 1: Identifying BAS Diaphragm Travel Sensor Components
G07304261Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install    
1 Operate the brake pedal several times when the engine is switched off IMPORTANT Until the vacuum in the brake booster (A7/7) is reduced  
2 Detach vacuum line (1) from brake booster (A7/7) and place to one side NOTES Seal the vacuum line (1) and the connection on the brake booster (A7/7) in order to prevent the ingress of foreign objects.
SPECIAL TOOL
Fig 2
3 Disconnect connector (A7/7x1)    
4 Pry circlip (2) out of groove (arrow) IMPORTANTInstallation:  Note correct seating of circlip (2).  
5 Pull out diaphragm travel sensor (A7/7b1).    
6 Check O-ring (3) on diaphragm travel sensor (A7/7b1) and replace if necessary    
7 Install in the reverse order    
Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)
G07304262Courtesy of MERCEDES-BENZ USA