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Adjust front door - AR72.10-P-0550SC

MODEL 216.3 

Fig 1: Identifying, Door, Screws For A-Pillar, Bolts, Locking Eye And Screws For Inner Door Panel
G07638698Courtesy of MERCEDES-BENZ USA
INSPECT Checking     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Check gaps around door (1)   AR60.00-P-0700-01SC
  *BE60.00-P-1002-01T 
SPECIAL TOOL Fig 2
  Adjust     
2 Completely lower crank window    
3 Remove locking eye (2)    
4 Loosen A-pillar bolts (3) and adjust corresponding gaps by moving door (1)   AR60.00-P-0700-01SC
  *BE60.00-P-1002-01T 
SPECIAL TOOL Fig 2
5 Tighten A-pillar screws (3) TORQUE SPECIFICATION *BA72.10-P-1002-01Q 
6 Loosen bolts on inner door panel (4) and adjust transition between front fender and door (1) by moving door (1) NOTES Avoid damage to paintwork.
IMPORTANT The contour of the front fender must be flush with the contour of the door (1) or project by a maximum of 1 mm.
 
7 Tighten inner door panel screws (4) TORQUE SPECIFICATION *BA72.10-P-1001-01Q 
8 Repair paint damages on bolts heads of A-pillar (3) and inner door panel bolts (4) with touch-up paint pen    
9 Insert locking eye (2) and screw in bolts (5) up to stop; do not tighten    
10 Adjust transition between door (1) and rear fender by moving locking eye (2) IMPORTANT The door (1) must be flush with the rear fender and should not protrude more than 1 mm.  
11 Tighten bolts (5) TORQUE SPECIFICATION *BA72.10-P-1004-01Q 
12 Check adjustment of crank window on door (1), correct if necessary   AR72.10-P-1950SC 
CHECK VALUES FOR GAPS

Number Designation Model 216 up to model year 2011 Model 216 as of model year 2011
BE60.00-P-1002-01T Gap dimension Front door to fender "E" Dimension mm 4.0 (± 0.5) 4.0 (± 0.5)
Front door to rear fender "F" Dimension mm 4.0 (± 0.5) 4.0 (± 0.5)
Front fender to A-pillar "G" Dimension mm 3.5 (± 0.5) 3.5 (± 0.5)
Front fender to headlamp "H" Dimension mm 3.5 (± 0.5) 3.5 (± 0.5)
  See picture AR60.00-P-0700-01SC AR60.00-P-0700-01SC
FRONT DOOR

Number Designation Model 216
BA72.10-P-1001-01Q Bolt, door hinge on front door Nm 32
BA72.10-P-1002-01Q Bolt, door hinge on A-pillar Nm 32
BA72.10-P-1004-01Q Bolt, locking eye to B-pillar Nm 28
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G07638699Courtesy of MERCEDES-BENZ USA