Adjust trunk lid - AR88.50-P-5200SX
MODEL 216, 221
Shown on model 221
MODIFICATION NOTES
| 17.5.06 | Repair method and entire adjustment procedure modified |
| Removing | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | see AS00.00-Z-0011-01A | |
| 1 | Remove trim from rear end center assembly | Vehicles without code (Z07) Top protection | see AR68.30-P-4600SX |
| Vehicles with code (Z07) Top protection | AR68.30-P-4600SXS | ||
| 2 | Unscrew bolts (10) and remove locking eye (11) | ||
| 3 | Remove left and right hinge bracket trim pieces (2) | ||
| Adjust in longitudinal direction | |||
| 4 | Lift trunk lid paneling (7) at side on left hinge lever and right hinge lever and loosen bolts (9) | ||
| 5 | Adjust trunk lid (1) in longitudinal direction | Model 216 Gap dimensions on hoods, doors and lids |
see AR60.00-P-0700-01SC |
| see *BE60.00-P-1003-01T | |||
| Fig 2 | |||
| Model 221 Gap dimensions on hoods, doors and lids |
AR60.00-P-0700-01SX | ||
| see *BE60.00-P-1003-01R | |||
| Fig 2 | |||
| 6 | Tighten bolts (9) on left hinge lever and right hinge lever | ||
| Adjust lateral direction and height | |||
| 7 | Screw in stops (8) | ||
| 8 | Install locking eye (11) and adjust so that height of trunk lid (1) matches height of rear fender | ||
| 9 | Tighten bolts (10) for locking eye (11) | ||
| 10 | Mark contact surface of stops (8) with chalk and adjust stops (8) | Do not slam the trunk lid (1), instead, push slowly into lock by hand. |
|
| Install | |||
| 11 | Install rear center section paneling | Vehicles without code (Z07) Top protection | see AR68.30-P-4600SX |
| Vehicles with code (Z07) Top protection | AR68.30-P-4600SXS | ||
| 12 | Install hinge bracket trim pieces (2) | ||
| 13.1 | Calibrate backup camera | On vehicles with code (218) Backup camera | see AR54.65-P-0022SX |
CHECK VALUES FOR GAPS
| Number | Designation | Model 216 up to model year 2011 | Model 216 as of model year 2011 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1003-01T | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 3.5 (±0.8) | 3.5 (±0.8) |
| Trunk lid to rear lamp unit | Dimension "K" | mm | 3.5 (±0.8) | 3.5 (±0.8) | ||
| Trunk lid to bumper | Dimension "L" | mm | 5, 5 (±1.5) | 5, 5 (±1.5) | ||
| Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (±0.5) | 2.5 (±0.5) | ||
| See picture | see AR60.00-P-0700-01SC | see AR60.00-P-0700-01SC | ||||
CHECK VALUES FOR GAPS
| Number | Designation | Model 221 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01R | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 4 (±0.5) |
| Trunk lid to rear lamp unit | Dimension "K" | mm | 4 (±0.5) | ||
| Trunk lid to bumper | Dimension "L" | mm | 5, 5 (±1.5) | ||
| Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (±0.5) | ||
| Trunk lid license plate panel to rear lamp unit | Dimension "N" | mm | 4 (±0.5) | ||
| See picture | AR60.00-P-0700-01SX | ||||