Remove/install rear window - AR67.20-P-2000SX

MODEL 216.3 

MODEL 221.0 

MODEL 221.1 except CODE (Z07) Top protection 

Illustrated on model 221.0 

Fig 1: Identifying Rear Window Remove/Install Components (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Illustrated on model 221.0 

Fig 2: Identifying Rear Window Remove/Install Components (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Removing
	Notes on remove/install rear window		see AH67.20-P-2000-01T
1	Prepare 1-component adhesive cartridge	Heating time is approx. 60 minutes.	see AR67.10-P-1000-12SX
		Intermediate piece Cartridge preheat.	Fig 3
		Repair kit	see *BR00.45-Z-1089-02A
2	Unclip left and right drip rail and remove	Long wedge	Fig 4
3	Lower rear side window	On model 216
4	Remove rear seat backrest	On model 216	see AR91.12-P-1620SC
5	Remove paneling from left and right C-pillar	Model 216	see AR68.30-P-4490SC
		Model 221	AR68.30-P-4490SX
6	Unscrew nut (2) and remove ground (heated rear window) (W13)
7	Disconnect heated rear window connector (R1x1)
8	Mask off areas around rear-end window (1) with suitable textile adhesive tape	Masking prevents damaging vehicle paintwork in repair area.
	Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	see AS67.00-Z-0004-01A
9	Cut out rear window (1) with Roll out 2004 window removal tool and remove.	Aid of helper is required to remove rear-end window (1) from body flange. Suction lifting device Roll out 2004 window removal tool	see AR67.10-P-1000-11SX
10	Unclip electrical plug contacts (3) from rear window antenna amplifier module (A2/12)	The electrical plug contacts (3) on the rear window antenna amplifier module (A2/12) are destroyed when cutting out the rear window (1).
11	Remove shaped rubber gasket from body flange in lower	The shaped rubber gasket is destroyed area when the rear window (1) is cut out.
	Install
12	Prepare body flange for installation of window	The gluing area on the body flange must be absolutely free of dust and grease to prevent a decrease in the gluing force when installing window.	see AR67.20-P-2000-09SX
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls. Wet and dry vacuum cleaner	see AH98.00-P-9408-06A
		Repair kit	see *BR00.45-Z-1089-02A
		Touch-up pencil	see *BR00.45-Z-1012-07A
		Hepox 2-component EP primer filler 4017 (Spray Max)	see *BR00.45-Z-1050-07A
13	Align rear window (1) in body opening	Aid of helper required.	see AR67.20-P-2000-04SX
		Feeler gauge Suction lifting device	Fig 5
		Distance between upper edge of shaped rubber gasket and rear edge of roof	see *BE67.20-P-1001-01K
14	Prepare rear window (1) for installation	The gluing area on the rear-end window (1) must be absolutely free of dust and grease to prevent paint adhesion problem of the adhesive material when glazing.	see AR67.10-P-1000-03SX
		Repair kit	see *BR00.45-Z-1089-02A
15	Clip new electrical plug contacts (3) into rear window antenna amplifier module (A2/12)
16	Install rubber channel seal in lower area of body flange
17	Open driver-side window	The side window in the driver door must be opened during the curing time to prevent the rear-end window (1) from being pressed out by the air when the doors are closed.
18	Apply adhesive material	Install rear-end window (1) on body flange within 10 minutes after applying glue, otherwise adhesive force of glue starts to decrease. Uniformly apply glue in shape of bead at a height of approx. 13 mm.	see AR67.20-P-2000-08SX
		Intermediate piece Cartridge gun	Fig 3
		Repair kit	see *BR00.45-Z-1089-02A
19	Install rear window (1)	Aid of helper required. Fix in place rear window (1) with suitable adhesive tape. Suction lifting device	see AR67.20-P-2000-05SX
20	Connect ground (heated rear window) (W13)
21	Screw on nut (2)
22	Connect heated rear window connector (R1x1)
23	Install paneling on C-pillars	Model 216	see AR68.30-P-4490SC
		Model 221	AR68.30-P-4490SX
24	Install rear seat backrest	On model 216	see AR91.12-P-1620SC
25	Clean rear window (1)	Cleaner	see *BR00.45-Z-1007-04A

Fig 3: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Long Wedge (115 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA