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Check position of rear window, adjust if necessary - AR67.20-P-3002V

MODEL 171 

Fig 1: Identifying Lock Actuator And Catch
G05028344Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Catch And Guide
G05028345Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Lock Actuator And Eccentric
G05028346Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Gate Valve And Eccentric Bolt
G05028347Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

3.8.05 Transition (height offset) between Vario roof front section and rear window Model 171 *BE77.30-P-1012-01A 
INSPECT Check     
1 Check dimension in area (a) Transition (height offset) between Vario roof front section and rear window *BE77.30-P-1012-01A 
    Gap between Vario roof front section and rear window *BE77.30-P-1010-01A 
2 Check dimension in area (b) Transition (height offset) between C-pillar upper section and rear window *BE77.30-P-1011-01A 
    Gap between C-pillar upper section and rear window *BE77.30-P-1006-01A 
3 Check dimension in area (c) Transition (height offset) between C-pillar upper section and rear window *BE77.30-P-1011-01A 
    Gap between C-pillar upper section and rear window *BE77.30-P-1006-01A 
4 Open Vario roof    
5 Loosen lock actuator (1) IMPORTANT Both sides.  
6 Move lock actuator (1) to upper position IMPORTANT Both sides.  
7 Loosen bolt in arrest (6) IMPORTANT Both sides.  
8 Completely close Vario roof IMPORTANT Ensure that arrest (6) engages in guide (3)  
9 Tighten bolt in arrest (6) TORQUE SPECIFICATION Rear window arrest *BA67.20-P-1006-02A 
10 Adjust dimension in area (a) and area (b) IMPORTANT Both sides.  
    IMPORTANT Position rear window flush to C-pillar, ensure that lock actuator (1) makes flush contact with eccentric (4). Fasten lock actuator (1) when the rear window in the correct position.  
    Transition (height offset) between Vario roof front section and rear window *BE77.30-P-1012-01A 
    Gap between Vario roof front section and rear window *BE77.30-P-1010-01A 
    Transition (height offset) between C-pillar upper section and rear window *BE77.30-P-1011-01A 
    Gap between C-pillar upper section and rear window *BE77.30-P-1006-01A 
11 Adjust dimension in area (c) IMPORTANT Both sides.  
    IMPORTANT Loosen bolt (7), position rear window flush to C-pillar and tighten bolt (7)  
    Transition (height offset) from C-pillar upper section to rear window *BE77.30-P-1011-01A 
    Gap between C-pillar upper section and rear window *BE77.30-P-1006-01A 
    TORQUE SPECIFICATION Bolt for Y-Z fastener HSR on hinge mount *BA67.20-P-1008-02A 
12 Check position of eccentric bolt (5) in relation to gate valve (2) IMPORTANT The eccentric bolt (5) should make contact with the lower hook (arrow) of the gate valve (2) when the Vario roof is closed and locked. If necessary, turn eccentric bolt (5).  
13 Coat gate valve (2) with Optimol grease Paste *BR00.45-Z-1005-06A 
TEST VALUES FOR GAP DIMENSIONS FOR VARIO ROOF

Number Designation Model 171.4
BE77.30-P-1006-01A Gap between C-pillar upper section and rear window mm 6.5 (± 1.5)
BE77.30-P-1010-01A Gap between Vario roof front section and rear window mm 5.5 (± 1.5)
BE77.30-P-1011-01A Transition (height offset) from C-pillar upper section to rear window mm 0.0...1
BE77.30-P-1012-01A Transition (height offset) from Vario roof front section to rear window mm 0.0...2
REAR WINDOW

Number Designation Model 171
BA67.20-P-1006-02A Rear window arrest Nm 3
BA67.20-P-1008-02A Bolt for Y-Z fastener HSR on hinge mount Nm 9
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste A 000 989 76 51