Repairing cable harness by soldering - AR00.19-P-0100-05VA

Fig 1: Identifying Wiring Harness Repair Kit (220 589 02 99 00)

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Fig 2: Identifying Welding Bead Trap (129 589 01 98 00)

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Cover components adjacent to solder point with welding bead trap to prevent damage to components.

1. Strip insulation from cable (2) to dimension (a) using wire stripper.

   Do not damage, bend or twist wires.

   Shown on radial version (A).

2. Fill solder connector (1) in soldering area with flux.
   Fig 3: Checking Cable Dimension (Radial Version)

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3. Insert cable (2) into solder connector (1).
4. Introduce solder (3) into solder connector (1) and make soldering joins in accordance with adjacent drawing.
5. Clean residues from soldering join and contact.
   Fig 4: Checking Cable Dimension (Axial Version)

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.