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Home >> Mercedes Benz >> 2007 >> SLK280 Automatic >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top - 171 Chassis >> Testing & Repair >> Remove/install Vario roof limit switch (lowered) - AR77.39-P-3694V

Remove/install Vario roof limit switch (lowered) - AR77.39-P-3694V

MODEL 171.4 

Fig 1: Identifying Vario Roof Limit Switch Components
G05028586Courtesy of MERCEDES-BENZ USA
REMOVING Remove    
1 Remove cover from Vario roof crossmember (1) IMPORTANT Lay cover (1) down to side with electrical lines (1) connected AR77.30-P-3976V 
2 Expose wiring harness (3) of Vario roof open/lowered limit switch (S69/11) up to separation point (arrow) IMPORTANT Mark installation position of wiring harness (3).  
NOTES Notes on Vario roof assembly work   AH77.30-P-0002-01R 
3 Fold rear shelf (4) upward by hand until bolt (5) is accessible    
4 Unscrew bolt (5). IMPORTANT Secure bolt (5) against falling down.  
5 Cut wiring harness (3) for Vario roof open/lowered limit switch (S69/11) at marking (arrow) and remove Vario roof open/lowered limit switch (S96/11)    
INSTALLING Install     
6 Position suitable heat-shrinkable tube over lines in wiring harness (3)    
DANGER Risk of injury  caused by burns to skin and eyes, risk of poisoning  caused by inhaling fumes during soldering. Wear protective gloves, protective clothing and eye protection. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. -
7 Connect wiring harness (3) with Vario roof open/lowered limit switch (S69/11) by soldering NOTES Only use those solder connections approved by DaimlerChrysler AG to prevent damaging the electrical system. AR00.19-P-0100-05VA
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
8 Protect repair area after cable repairs IMPORTANT Use heat-shrinkable tube. -
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1004-20A 
9 Position Vario roof open/lowered limit switch (S69/11) on installation location and tighten with bolt (5) IMPORTANT Secure bolt (5) against falling down.  
10 Fasten wiring harness (3) IMPORTANT Pay attention to installation markings.
Replace tie strap.
 
NOTES Notes on Vario roof assembly work   AH77.30-P-0002-01R 
11 Install cover on Vario roof crossmember (1)   AR77.30-P-3976V 
Fig 2: Identifying Welding Bead Trap (129 589 01 98 00)
G05028587Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Wiring Harness Repair Kit (220 589 02 99 00)
G05028588Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1004-20A Hot-air gun