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Install and weld in outer side longitudinal member - AR63.30-P-1050-03SX

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 009 989 36 71
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Blind rivet 6.4x14 A 003 990 35 97
  1. Install outer side longitudinal member (1), fit and fasten using COMMERCIALLY AVAILABLE TOOLS clamping pliers.
  2. Drill rivet holes on outer side longitudinal member (1) with COMMERCIALLY AVAILABLE TOOLS BTR Usibor drill bit, dia. 6.7 mm (areas A and A 1).

    IMPORTANT To drill rivet holes on outer side longitudinal member (1) transfer every second spot welds from old outer side longitudinal member to new part.

    Fig 1: Identifying Outer Side Longitudinal Member Drilling Areas
    G07583768Courtesy of MERCEDES-BENZ USA
  3. Remove outer side longitudinal member (1).
  4. Deburr rivet holes on both sides
  5. Remove drill shavings using wet/dry vacuum cleaner
  6. Coat insides of riveted joints with zinc dust paint.
    Fig 2: Identifying Outer Side Longitudinal Member 2-Component Adhesive Application Areas
    G07583769Courtesy of MERCEDES-BENZ USA
  7. Apply 2-component adhesive to mating surfaces in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

    IMPORTANT Refer to manufacturer specifications for adhesive curing and application times.

  8. Install outer side longitudinal member (1), fit and fasten using COMMERCIALLY AVAILABLE TOOLS clamping pliers and COMMERCIALLY AVAILABLE TOOLS manual temporary fasteners.
  9. Weld in outer side longitudinal member (1) with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B and C).
    Fig 3: Identifying Outer Side Longitudinal Member Welding & Riveting Areas
    G07583770Courtesy of MERCEDES-BENZ USA
  10. Rivet outer side longitudinal member (1) using Polygrip flat round head rivet, dia. 6.4x14 mm (areas A and A1 ).
  11. Weld in outer side longitudinal member (1) with SHIELDED GAS SEAM WELD (areas D, E and F).
    Fig 4: Identifying Outer Side Longitudinal Member Welding Areas
    G07583771Courtesy of MERCEDES-BENZ USA
  12. Grind MIG welds on outer side longitudinal member (1) down flat in cross hatched areas.
  13. Finish surface on outer side longitudinal member (1), fill and smooth.
  14. Remove sanding dust using wet/dry vacuum cleaner.
Fig 5: Identifying Outer Side Longitudinal Member MIG Weld Grinding Areas
G07583772Courtesy of MERCEDES-BENZ USA
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