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Install rear side longitudinal member - AR63.30-P-0865-03SX

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 009 989 36 71
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1012-13A Blind rivet 6.5x12.5 A 004 990 16 97
BR00.45-Z-1001-13A Blind rivet 6.4x14 A 003 990 35 97
  1. Install inner rear side longitudinal member (1) and outer rear side longitudinal member (2), fit with mechanism mount (3) and fasten with COMMERCIALLY AVAILABLE TOOLS clamping pliers.
  2. Drill dia. 6.5 mm rivet holes in inner rear side longitudinal member (1) (areas A and B).
  3. Drill dia. 6.7 mm rivet holes in outer rear side longitudinal member (2) with COMMERCIALLY AVAILABLE TOOLS BTR Usibor dia. 6.7 mm drill (area C).
  4. Remove outer rear side longitudinal member (2).
  5. Deburr rivet holes on outer rear side longitudinal member (2) on both sides.
    Fig 1: Identifying Outer Rear Side Longitudinal Member Riveting Areas (1 Of 2)
    G07583753Courtesy of MERCEDES-BENZ USA
    Fig 2: Identifying Inner Rear Side Longitudinal Member Riveting Areas (2 Of 2)
    G07583754Courtesy of MERCEDES-BENZ USA
  6. Drill dia. 6.5 mm rivet holes in inner rear side longitudinal member (1) (area D).
  7. Remove inner rear side longitudinal member (1).
  8. Deburr rivet holes on inner rear side longitudinal member (1) on both sides.
    Fig 3: Identifying Inner Rear Side Longitudinal Member Adhesive Areas
    G07583755Courtesy of MERCEDES-BENZ USA
  9. Apply 2-component adhesive in cross-hatched areas.

    IMPORTANT Observe preliminary treatment of surfaces to be bonded.

    IMPORTANT Refer to the manufacturer's information for the curing and working times of the adhesive.

    Fig 4: Identifying Inner Rear Side Longitudinal Member Welding & Riveting Areas
    G07583756Courtesy of MERCEDES-BENZ USA
  10. Install inner rear side longitudinal member (1), fit and fasten with COMMERCIALLY AVAILABLE TOOLS clamping pliers and COMMERCIALLY AVAILABLE TOOLS manual temporary fastener.
  11. Weld in inner rear side longitudinal member (1) with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas E, E1 , G and H).
  12. Rivet inner rear side longitudinal member (1) with Polygrip flat/round head rivet, 6.4 x 14 dia. (areas A, B and D).
  13. Weld in inner rear side longitudinal member (1) with SHIELDED GAS STITCH WELD (p (area F).

    IMPORTANT Weld in intervals, allow to cool down in between; minimum heat distortion (area F).

  14. Clean welds with COMMERCIALLY AVAILABLE TOOLS round wire brush.
  15. Remove grinding and drill shavings with wet/dry vacuum cleaner.
  16. Coat welds with zinc dust paint (areas F and G).
    Fig 5: Identifying Inner Rear Side Longitudinal Member Adhesive Areas
    G07583757Courtesy of MERCEDES-BENZ USA
  17. Apply 2-component adhesive in cross-hatched areas.

    IMPORTANT Observe preliminary treatment of surfaces to be bonded.

    IMPORTANT Refer to the manufacturer's information for the curing and working times of the adhesive.

    Fig 6: Identifying Rear Side Longitudinal Member Spot Welding & Riveting Areas
    G07583758Courtesy of MERCEDES-BENZ USA
  18. Install outer rear side longitudinal member (2), fit and fasten with COMMERCIALLY AVAILABLE TOOLS clamping pliers and COMMERCIALLY AVAILABLE TOOLS manual temporary fastener
  19. Weld in outer rear side longitudinal member (2) with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas J, K and L).

    NOTES In order to ensure the required minimum strength for the weld, position new resistance spot welds exactly in the position as the resistance spot weld made at the factory, because this area was glued previously (area L).

  20. Rivet outer rear side longitudinal member (2) with blind rivet, steel/steel, 6.5 x 12.5 (area C).
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